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JUKI LK-1900A Series User Manual

JUKI LK-1900A Series
124 pages
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40014262
No.E357-00
ENGINEER’S MANUAL
Computer-controlled High Speed
Bar Tacking Industrial Sewing Machine
LK-1900A Series
®

Table of Contents

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JUKI LK-1900A Series Specifications

General IconGeneral
Stitch TypeLockstitch
Max Sewing Speed3, 000 sti/min
Power Consumption550W
Needle Bar Stroke41.2 mm
Needle TypeDP×5
Number of Patterns50 standard patterns
Sewing Area30mm x 40mm
LubricationAutomatic lubrication
Presser Foot Lift17mm (max)

Summary

Preface

Specifications Overview

Model Application

Details model applications like Bartacking and Belt-loop attaching.

Sewing Area Dimensions

Specifies the X and Y direction sewing limits for the machine.

Maximum Sewing Speed

Lists the maximum sewing speed ratings for different models.

Machine Configuration

Main Unit Component Identification

Identifies and labels the major components of the sewing machine head.

Operation Panel Switch Functions

Explains the function of each button on the control panel.

Standard Adjustment Procedures

Main Shaft Connection and Disconnection

Procedures for connecting and disconnecting the main shaft assembly.

Lower Shaft Backlash Adjustment

Adjusting the backlash and connection/disconnection of the lower shaft.

Hook Adjustment Details

Detailed steps for performing hook adjustments on the sewing machine.

Thread Trimmer and Presser Foot Sensor Adjustment

Adjusting the thread trimmer and presser foot origin sensors.

Y Origin Sensor Adjustment

Instructions on how to adjust the Y origin sensor.

X Feed Motor and Y Feed Motor Position Adjustment

Adjusting the position of X/Y feed motors and driving gear backlash.

Sub-Class Information

Model Classification by Button Size (LK-1903A)

Classifies models based on button sizes for the LK-1903A.

Standard Patterns Table (LK-1903A)

Lists standard sewing patterns, stitches, and lengths for LK-1903A.

Memory Switch Functions

Memory Switch Start and Change Operations

How to start and change memory switch settings on the machine.

Table of Memory Switch Functions

Details functions, settings, and states of various memory switches.

Test Mode Operations

Initiating Test Mode

Instructions on how to start the test mode for diagnostics.

Display Output Test Procedure

Performing a display output test within the test mode.

Confirmation Method by Test Program Number

How to confirm results for each test program.

Miscellaneous Technical Information

Identification of Printed Wiring Boards

Details and diagrams of various printed wiring boards used in the machine.

LK1900 Data ROM and Dipswitch Settings

Information about the data ROM and how to set dipswitches.

Standard Pattern Specifications Table

Specifications for standard sewing patterns available on the machine.

Optional Features and Parts

PK-57 Optional Feature Connection

Instructions on how to connect the PK-57 optional feature.

List of Optional Parts

Lists available optional parts, their types, and part numbers.

Work Clamp Foot Types

Details and diagrams of different types of work clamp feet.

Maintenance Procedures

Fuse Replacement Guide

Instructions for replacing fuses in the sewing machine.

Voltage Specification Changeover (100V/200V)

How to change voltage specifications between 100V and 200V.

Greasing Parts Information and Recommendations

Information on recommended greases and their applications.

Grease Application Locations

Diagrams illustrating specific parts requiring grease application.

Specified Grease-Up Procedures

Detailed steps for greasing specific machine parts.

Error Code Reference Table

Troubleshooting and Corrective Measures

Mechanical Parts Troubleshooting Guide

Troubleshooting guide for common mechanical issues.

Sewing Conditions Troubleshooting Guide

Troubleshooting guide for issues related to sewing conditions.

Electrical Components Troubleshooting Guide

Troubleshooting guide for electrical and electronic issues.

Circuit Diagrams

Overall System Block Diagram

Overall block diagram of the machine's electrical system.

Power Supply Circuit Diagrams (A, B, C)

Detailed circuit diagrams for the power supply system.

Servo Motor Circuit Diagram

Circuit diagram specifically for the servo motor.

Sensor and Pedal VR Circuit Diagram

Circuit diagram showing sensor and pedal VR connections.

MAIN and PANEL Board Circuit Diagram

Circuit diagram for the MAIN and PANEL boards.

Motor and Solenoid Circuit Diagram

Circuit diagram illustrating motor and solenoid connections.

Table Installation Drawings

Table Type for Longitudinal Installation

Dimensional drawings for longitudinal table installation.

Table Type for Lateral Installation

Dimensional drawings for lateral table installation.

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