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Jungheinrich EKS 308 User Manual

Jungheinrich EKS 308
99 pages
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Operating instructions
51009741
EKS 308
G
03.06 -
07.08

Table of Contents

Questions and Answers:

Jungheinrich EKS 308 Specifications

General IconGeneral
BrandJungheinrich
ModelEKS 308
CategoryForklifts
LanguageEnglish

Summary

A Correct Application

A Correct Application - Usage Guidelines

Discusses the correct use and application of the industrial truck, including proprietor responsibilities.

B Truck Description

B Truck Description - Application

Details the intended use and design of the EKS 308 electric stockpicker.

B Truck Description - Assemblies and Functional Description

Identifies and describes the main components of the truck with a labeled diagram.

B Truck Description - Truck Overview

Explains the safety mechanisms, drive, brake, and steering systems of the truck.

B Truck Description - Controls and Displays

Details the truck's control panel, display unit, and hydraulic/electrical systems.

3 Standard Version Specifications

3 Standard Version Specifications - Performance Data

Presents key performance data like speed, lift, and lower speeds for the truck.

3 Standard Version Specifications - Dimensions

Provides detailed dimensions of the truck based on the data plate.

3 Standard Version Specifications - EN Norms

Details noise levels, vibration, and electromagnetic compatibility standards.

3 Standard Version Specifications - Conditions of Use

Specifies operating conditions, including ambient temperature and humidity.

4 Identification Points, Warning Decals and Data Plates

4 Identification Points - Truck Data Plate

Explains the information found on the truck's data plate.

4 Identification Points - Capacity Plate

Describes how the capacity plate shows load capacity relative to load centre.

C Transport and Commissioning

C Transport and Commissioning - Transport Methods

Outlines the three different ways the truck can be transported.

C Transport and Commissioning - Lifting by Crane

Provides instructions and safety precautions for lifting the truck with a crane.

C Transport and Commissioning - Crane and Strap Points

Identifies specific points for attaching lifting gear when transporting by crane.

C Transport and Commissioning - Securing for Transport

Details how to securely fasten the truck when transporting it on a vehicle.

C Transport and Commissioning - Mast Transport Safety

Explains how to safely transport the truck with the mast assembled or folded.

C Transport and Commissioning - Commissioning

Outlines the steps for commissioning the truck after delivery or transport.

D Battery Maintenance, Re-Charging, and Replacement

D Battery Maintenance - Safety for Acid Batteries

Details critical safety rules for handling and working with acid batteries.

D Battery Maintenance - Battery Types

Lists the various battery types compatible with the EKS 308.

D Battery Maintenance - Charging the Battery

Provides step-by-step instructions for safely charging the truck's battery.

D Battery Maintenance - Battery Removal and Installation

Explains the procedure for removing and installing the truck's battery.

D Battery Maintenance - Battery Condition Checks

Describes how to check the battery's condition, acid level, and density.

D Battery Maintenance - Battery Discharge Indicator

Explains the function and display of the battery discharge indicator.

E Operation

E Operation - Safety Regulations for Operation

Outlines critical safety rules for drivers and truck operation.

E Operation - Controls and Displays

Identifies and explains the functions of the truck's control panel components.

E Operation - Display Unit Controls and Displays

Explains the various symbols and displays on the truck's control unit.

E Operation - Truck Operational Status Symbols

Describes symbols indicating the truck's operational status and movements.

E Operation - Starting Up the Truck

Details the procedures and checks required before starting the truck.

E Operation - Preparing Truck for Operation

Outlines the steps to prepare the truck for operation, including safety checks.

E Operation - Preparing Truck with Access Code

Explains how to prepare the truck for operation using a 5-digit access code.

E Operation - Setting the Time

Describes how to access and set the truck's internal clock.

E Operation - Operator Specific Settings

Details how operators can adjust specific truck settings like speed and acceleration.

4 Industrial Truck Operation

4 Industrial Truck Operation - Safety Regulations

Provides safety rules for travel routes, conduct, visibility, and load handling.

4 Industrial Truck Operation - Travelling, Steering, Braking

Explains how to travel, steer, and brake the truck effectively and safely.

4 Industrial Truck Operation - Negotiating Narrow Aisles

Provides instructions and safety precautions for operating in narrow aisles.

4 Industrial Truck Operation - Rail Guidance Truck Operation

Details how to operate the truck when using the rail guidance system.

4 Industrial Truck Operation - Wire Guidance Truck Operation

Explains the operation of the truck when using the wire guidance system.

4 Industrial Truck Operation - Lifting and Lowering

Describes the procedure for lifting and lowering the load handler.

4 Industrial Truck Operation - Order Picking and Stacking

Covers collecting, transporting, and depositing loads, including fork adjustment.

4 Industrial Truck Operation - Parking the Truck Securely

Details how to park the truck safely and securely.

5 Troubleshooting

5 Troubleshooting - Emergency Stop Device

Explains the function and activation of the emergency stop mechanism.

5 Troubleshooting - Emergency Cab Lowering

Describes the procedure for emergency lowering of the driver's cab.

5 Troubleshooting - Emergency Abseil Device Exit

Details how to exit the driver's cab using the emergency abseil device.

5 Troubleshooting - Safety Device Overrides

Explains procedures for overriding slack chain, travel cutout, and lift limit safety devices.

5 Troubleshooting - Aisle End Safety Device

Details the function of the aisle end safety device and its braking actions.

5 Troubleshooting - Wire Guidance Emergency Mode

Covers emergency situations related to wire guidance and error codes.

5 Troubleshooting - Recovering Truck from Narrow Aisle

Provides procedures for recovering a truck stuck in a narrow aisle.

F Maintenance of the Forklift Truck

F Maintenance - Operational Safety and Environmental Protection

Covers safety and environmental aspects related to truck maintenance.

F Maintenance - Maintenance Safety Regulations

Details safety rules specifically for maintenance personnel and procedures.

F Maintenance - Servicing and Inspection

Explains the importance of regular servicing and defines maintenance intervals.

F Maintenance - EKS 308 Maintenance Checklist

Lists specific maintenance tasks and their required intervals for the EKS 308.

F Maintenance - Lubrication Schedule

Provides a diagram and guide for lubricating various truck components.

F Maintenance - Consumables

Lists recommended consumables, their order numbers, and applications.

6 Maintenance and Repairs - Preparation for Maintenance

Outlines necessary safety measures and preparations before starting maintenance.

6 Maintenance and Repairs - Securing Driver's Position

Explains how to secure the driver's position carriage and mast for safety.

6 Maintenance and Repairs - Lift Chain Servicing

Details the cleaning and lubrication requirements for lift chains.

6 Maintenance and Repairs - Hydraulic Oil

Covers procedures for checking, draining, and adding hydraulic oil.

6 Maintenance and Repairs - Checking Electrical Fuses

Explains how to check and replace electrical fuses, with a component list.

6 Maintenance and Repairs - Recommissioning After Maintenance

Details the steps required to recommission the truck after maintenance or cleaning.

7 Decommissioning the Industrial Truck

7 Decommissioning - Safety Checks and Inspections

Covers mandatory safety checks, inspections, and testing requirements.

7 Decommissioning - Final Disposal

Addresses regulations for the final decommissioning and disposal of the truck.

Instructions for Use - Jungheinrich Traction Battery

1 Jungheinrich Traction Battery (EPzS/EPzB)

Rating data and safety precautions for EPzS and EPzB battery types.

2 Battery Operation and Charging

Covers battery operation, discharging, charging procedures, and equalising charges.

3 Battery Temperature and Electrolyte

Discusses battery temperature effects and electrolyte properties.

4 Battery Maintenance Schedule

Details daily, weekly, monthly, annual maintenance, and general care for batteries.

5 Battery Storage and Malfunctions

Explains battery storage procedures and how to handle malfunctions.

6 Battery Type Plate

Explains the information displayed on the Jungheinrich traction battery type plate.

7 Aquamatic/BFS Water Refilling System

Details the design, application, and function of the Aquamatic/BFS water refilling system.

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