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K2 Systems Everest CrossRail 44-X - User Manual

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Mounting systems for solar technology
ASSEMBLY INSTRUCTIONS
CrossRail Tilt Up System
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Summary

Engineering strength is at our core

General safety information

Tools overview

Torque overview

Bonding and Grounding

CrossRail Tilt Up Install Dimensions

Assembly

CUT RAILS TO LENGTH

Cut CrossRail profiles to appropriate lengths based on desired tilt angle and table guidelines.

INSTALL ROOF ATTACHMENT

Select and install roof attachment per manufacturer instructions and structural calculations, ensuring roof integrity.

OPTIONAL: INSTALL EVERFLASH AND L-FOOT

Install EverFlash flashing with L-foot, aligning pilot hole and securing lag bolt through EPDM washer.

OPTIONAL: INSTALL T-FOOT X AND CHEM LINK E-CURB

Apply sealant rings to E-Curb and place around T-Foot, then fill with sealant as per manufacturer guidelines.

ATTACH BRACKET TO REAR TILT LEG

Connect rear tilt leg to tilt connector using M10 T-bolts and serrated hex nuts, ensuring flush fit.

ATTACH TILT CONNECTOR TO FRONT LEG

Attach tilt connector to front tilt leg using M10 T-bolt and serrated hex nut, verifying T-bolt engagement.

ATTACH TILT LEG SET TO L-FEET OR T-FEET

Position leg set flush against L-Foot/T-Foot, hand-tighten with M10 T-bolts and nuts for alignment.

OPTIONAL: 7 DEGREE TILT IN LANDSCAPE ONLY

Position leg set flush against L-Foot/T-Foot, hand-tighten for 7-degree landscape tilt angle.

ATTACH HORIZONTAL RAILS

Attach horizontal CrossRail sections to tilt leg sets using the Climber Set, respecting support point distances.

ALIGN RAILS

Align the ends of two rail sections precisely next to each other for connection.

SLIDE RAIL CONNECTOR

Slide the rail connector from below, centering it between the two rail ends without interference.

CONNECT RAILS

Attach the rail connector to the rails using M10 T-bolts and serrated hex nuts, ensuring proper T-bolt engagement.

OPTIONAL: ATTACH MICRO INVERTERS

Attach chosen device to CrossRail top channel using Micro Inverter Mounting Kit hardware.

ATTACH END CLAMPS

Insert MK3 slot nut of end clamps into top channel, rotate to engage, and attach to module per manufacturer instructions.

ATTACH MID CLAMPS

Insert MK3 slot nut of mid clamps into top channel, rotate to engage, and attach to module per manufacturer instructions.

OPTIONAL: ATTACH END CAPS

Push pins of the appropriately sized end cap into the end of the rail.

SYSTEM GROUNDING

Everest Ground Lug Installation

Install Everest Ground Lug by inserting MK3 slot nut, rotating to engage, torque M8 bolt, insert wire, and tighten terminal screw.

WEEB Lug 10.3 Installation

Install WEEB Lug 10.3 by inserting M10 T-Bolt, rotating, attaching components, and inserting DC ground wire.

Notes

K2 Systems Everest CrossRail 44-X Specifications

General IconGeneral
BrandK2 Systems
ModelEverest CrossRail 44-X
CategoryRacks & Stands
LanguageEnglish

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