KAESER KOMPRESSOREN DBS vac SIGMA CONTROL 2

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Operating manual

Rotary screw blower

DBS vac SIGMA CONTROL 2

No.: 902372 04 USE

Manufacturer:

KAESER KOMPRESSOREN SE

96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130

www.kaeser.com

Main Page

Table of Contents3
Regarding this Document Using this Document11
Further Documents11
Copyright11
Symbols and Labels11
Warnings11
Tab. 1 Danger Levels and Their Definition (Personal Injury)11
Potential Damage Warnings12
Other Alert Notes and Their Symbols12
Tab. 2 Danger Levels and Their Definition (Damage to Property)12
Technical Data Nameplate14
Option Codes14
Tab. 3 Nameplate14
Weight15
Tab. 4 Option Codes15
Tab. 5 Weight15
Drive Motor16
Recommended Oil16
Lubricating Oil Charge16
Permitted Working Pressure16
Tab. 6 Drive Motor16
Tab. 7 Recommended Oil16
Tab. 8 Lubricating Oil Charge16
Permitted Pressure Drop17
Temperature17
Ambient and Inlet Conditions17
Tab. 9 Permitted Working Pressure17
Tab. 10 Temperature17
Tab. 11 Ambient and Inlet Conditions17
Sound Emission18
Power Supply18
Tab. 12 Installation Altitude18
Tab. 13 Sound Emission18
Power Supply Specifications19
Start Control (Stc)19
Fig. 1 Three-Phase Star (Wye); 4 Wire; Center Point Solidly Grounded19
Fig. 2 Three-Phase Star (Wye); 3 Wire; Center Point Solidly Grounded19
Sigma Frequency Control (Sfc)20
Tab. 14 Connection Data 460V / 3 / 60Hz20
Tab. 15 Rated Power Supply 575V±10% / 3 / 60Hz20
Tab. 16 Connection Data 460V / 3 / 60Hz20
Options21
Oil Level Monitoring21
Oil Temperature Monitoring21
EMERGENCY STOP Switching Device21
Tab. 17 Oil Level Monitoring (Option C5)21
Tab. 18 Oil Temperature Monitoring (Option C39)21
Tab. 19 EMERGENCY STOP Switching Device (Option C58)21
Check Valve22
Piped Inlet22
Fan (Sound Enclosure)22
Exhaust Silencer (Pipeline)22
Exhaust Silencer (Diffusion to Ambient)22
Tab. 20 Check Valve (Option G1)22
Tab. 21 Fan Flow Rate22
Safety and Responsibility Basic Instructions23
Specified Use23
Improper Use23
User's Responsibilities24
Observe Statutory and Universally Accepted Regulations24
Qualified Personnel24
Dangers24
Safely Dealing with Sources of Danger24
Safe Machine Operation27
Organizational Measures29
Danger Areas29
Safety Devices29
Service Life of Safety Functions29
Tab. 22 Danger Areas29
Tab. 23 Category and Performance Level29
Safety Signs30
Fig. 3 Location of the Safety Signs on the Machine30
Fig. 4 Safety Sign Location, Electronically Actuated Components30
Fig. 5 Safety Sign Position, Blow-Off Silencer, Option31
Tab. 24 Safety Signs32
In Emergency33
Correct Fire Fighting33
Remove Lubricating Oil from the Skin33
Environmental Protection33
Warranty33
Design and Function35
Enclosure35
Fig. 6 Enclosure Overview35
SIGMA CONTROL 2 Operating Panel36
Keys36
Fig. 7 Indicating and Operating Elements36
Tab. 25 Controls36
Leds37
RFID Sensor Field37
Fig. 8 Indicating and Operating Elements37
Machine38
Fig. 9 RFID Sensor Field38
Fig. 10 Machine38
Tab. 27 RFID Sensor Field38
Blower Block39
Safety Relief Valve39
Safety Devices39
Fig. 11 Blower Block39
Fig. 12 Safety Relief Valve39
Compensator40
Automatic Starting40
Floating Relay Contacts40
Fig. 13 Compensator40
Options41
Oil Level Monitor41
Oil Temperature Monitoring41
EMERGENCY STOP Switching Device41
Check Valve42
Piped Inlet42
Exhaust Silencer (Pipeline)42
Exhaust Silencer (Diffusion to Surroundings)43
Fig. 14 Exhaust Silencer (Pipeline)43
Fig. 15 Exhaust Silencer (Diffusion to Surroundings)43
Installation and Operating Conditions45
Ensuring Safety45
Installation Conditions45
Determining Installation Location and Clearances45
Ensuring Adequate Ventilation46
Fig. 16 Recommended Machine Placement, Minimum Dimensions [In.]46
Installation48
Ensuring Safety48
Reporting Transport Damage49
Aligning the Machine49
Fig. 17 Adjusting Lubricating Oil Level in Cross Direction (90 Degrees to the Motor Shaft)49
Anchoring the Machine50
Connecting the Power Supply50
Fig. 18 Adjusting Lubricating Oil Level in Longitudinal Direction (Motor Shaft)50
Under Frequency Control51
Connecting the EMERGENCY STOP Switching Device51
Connecting to the Vacuum Network53
Fitting the Cover Plate54
Fig. 19 Fitting the Cover Plate54
Tab. 28 Compensator Torques54
Initial Start-Up Ensuring Safety55
Instructions to be Observed before Commissioning56
Checking Installation and Operating Conditions56
Tab. 29 Recommissioning after Storage/Standstill56
EMERGENCY STOP Switching Device57
Tab. 30 Installation Conditions Checklist57
Tab. 31 Check Safety Functions57
Configuring the Controller58
Setting the Display Language58
Checking the Direction of Rotation for the Drive Motor58
Starting the Machine for the First Time59
Operation60
Switching the Machine on and off60
Switching on60
Fig. 20 Switching the Machine on and off60
Switching off61
Switching off in an Emergency and Switching on Again61
External EMERGENCY STOP Device61
Fig. 21 Switching off in an Emergency61
Switching on and off from a Remote Control Center62
Fig. 22 Switching on and off from a Remote Control Center62
Tab. 32 Machine Identification62
Switching on and off with the Clock (Timer)63
Fig. 23 Switching on and off with the Clock (Timer)63
Tab. 33 Remote Control Identification63
Tab. 34 Machine Identification63
Checking the Ventilator Fan Function (Sound Enclosure)64
Interpreting Operation Messages64
Acknowledging Alarm and Warning Messages64
Fig. 24 Acknowledging Messages65
Fault Recognition and Rectification66
Basic Instructions66
Other Faults66
Sound Enclosure Faults67
Tab. 35 Other Faults and Remedies67
Tab. 36 Faults and Remedies (Option H12)67
10 Maintenance68
Ensuring Safety68
Maintenance Schedule69
Logging Maintenance Work69
Resetting Maintenance Interval Counters69
Regular Maintenance Tasks69
Regular Service Tasks70
Tab. 37 Regular Maintenance Tasks70
Tab. 38 Regular Service Tasks70
Control Cabinet: Check or Replace the Filter Mats71
Fig. 25 Control Cabinet Ventilation71
Sound Enclosure72
Checking the Lubricating Oil Level72
Fig. 26 Sound Enclosure72
Fig. 27 Checking the Lubricating Oil Level72
Replenishing Lubricating Oil73
Fig. 28 Replenishing Lubricating Oil73
Changing the Lubricating Oil74
Return the Gearbox Ventilation Lubricating Oil74
Changing the Blower Block Lubricating Oil74
Fig. 29 Change the Lubricating Oil75
Air Filter Maintenance76
Fig. 30 Changing the Air Filter76
Machine Cleaning77
Motor Maintenance77
Drive Motor with Re-Greasable Bearings77
Fan Motor78
Fig. 31 Maintenance of a Drive Motor with Re-Greasing Device78
Testing the Safety Relief Valve79
Testing the EMERGENCY STOP Push Button79
Fig. 32 Testing the EMERGENCY STOP Push Button79
Documenting Maintenance and Service Work80
Tab. 39 Logged Maintenance Tasks80
11 Spares, Operating Materials, Service81
Note the Nameplate81
Ordering Spare Parts and Operating Fluids/Materials81
Spare Parts for Service and Repair81
Tab. 40 Ordering Spares and Operating Fluids/Materials81
Kaeser Air Service84
Completing the Contamination Declaration84
12 Decommissioning, Storage and Transport85
Decommissioning85
Packing85
Transport86
Safety86
Transport Machine with a Pallet Truck or Forklift Truck86
Storage86
Fig. 33 Transport86
Disposal87
13 Annex88
Pipeline and Instrument Flow Diagram (P+I Diagram)88
Dimensional Drawing91
Electrical Diagram94
Project Planning Data128

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KAESER KOMPRESSOREN DBS vac SIGMA CONTROL 2 Specifications

General

Brand	KAESER KOMPRESSOREN
Model	DBS vac SIGMA CONTROL 2
Category	Blower
Language	English

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