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KAESER KOMPRESSOREN
Dryer
TD 52
KAESER KOMPRESSOREN TD 52 - User Manual
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Operator Manual
Refrigerated dryer
TD
902481-US 01 USE
Read this manual before using the product.
Failure to follow the instructions and safety information provided in this
manual can result in serious injury or death.
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO BOX 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com
2
Table of Contents
Main Page
Table of Contents
3
About this Document
8
Warning Notices
8
Material Damage Warnings
8
Tab. 1 Signal Words and Their Consequences
8
Symbols and Labels
9
Related Documents and Documentation
9
Copyright
9
Tab. 2 Symbols and Labels
9
Warranty
10
Technical Data
11
Nameplate
11
Tab. 3 Nameplate
11
Heat Exchanger Nameplate
12
Options
12
Fig. 1 Heat Exchanger Nameplate
12
Tab. 4 Options
12
Weight
13
Ambient Conditions
13
Compressed Air System
13
Tab. 5 Weight
13
Tab. 6 Ambient Conditions
13
Tab. 7 Compressed Air System
13
Refrigerant System
14
C44Modbus TCP Communications Module
14
Tab. 8 Refrigerant System
14
Tab. 9 Communications Interface
14
Sound Emissions
15
Power Supply Specifications
15
Rated Voltage 230 V / 1 / 60 Hz
15
Tab. 10 Sound Emissions
15
Tab. 11 Electrical Connection Data 230 V / 1 / 60 Hz
15
Safety and Responsibility
16
Intended Use
16
Improper Use
16
Hazards
16
Electricity
17
Pressure
17
Compressed Air Quality
17
Temperature
17
Noise
18
During Transportation
18
During Installation
18
Operating Fluids/Materials
19
Spare Parts
19
Machine Modifications
19
Danger Areas
19
Safety Devices
20
Safety Signs
20
Tab. 12 Danger Areas
20
Fig. 2 Location of Safety Signs
21
Tab. 13 Safety Signs
21
Operator Responsibilities
22
Determining Suitable Personnel
22
Organizational Measures
22
Emergencies
22
First Aid Measures Following Contact with Refrigerants
22
Environmental Protection
23
Design and Function
24
Machine Enclosure
24
Machine Function
24
Fig. 3 Machine Enclosure Overview
24
SECOTEC Thermal Mass Control
25
Fig. 4 Main Components
25
Floating Contacts
26
Sigma Control Smart
26
Control Panel
26
Fig. 5 Keys - Overview
26
Fig. 6 Buttons
27
Tab. 14 Keys
27
Tab. 15 Buttons
27
Fig. 7 Display Elements
28
SIGMA CONTROL SMART Operating Concept
29
Tab. 16 Display Elements
29
Tab. 17 Operating Concept
29
Fig. 8 Main Menu
30
Tab. 18 Main Menu
30
Home" Menu
31
Fig. 9 "Home" Menu
31
Tab. 19 Color Code
31
Messages" Menu
32
Fig. 10 Message History
32
Flow Diagram" Menu
33
Information" Menu
33
Fig. 11 Flow Diagram
33
Fig. 12 Information: Menu
34
Fig. 13 Information: Menu
34
Service" Menu
35
Fig. 14 Information: Menu
35
Fig. 15 Menu Page 1: Condensate Drain
36
Fig. 16 Menu Page 2: Refrigerant Condenser
36
Machine Operating Points
37
Electronic Condensate Drain
37
Operating Indicators and Test Mode
37
Tab. 20 Condensate Drain Operating States
37
Options
38
H1 Adjustable Machine Feet
38
C36Floating Contact "Pressure Dew Point Warning
38
C37Floating Contact "Refrigerant Compressor Running
38
C44Modbus TCP Communications Module
38
Fig. 17 Adjustable Machine Foot
38
Tab. 21 Condensate Drain Test Modes
38
Fig. 18 Installation Variants with SIGMA AIR MANAGER
39
Fig. 19 Communications Module
39
Tab. 22 Display Elements, Operating Elements and Connections on the Communications Module
40
Transport and Storage
41
Transport Damage
41
Transportation
41
Transporting the Machine by Forklift
41
Transporting the Machine with a Hoist
41
Fig. 20 Transporting by Forklift
41
Fig. 21 Transporting Using a Crane
42
Packaging
43
Storage
43
Installation and Operating Conditions
44
Installation Conditions
44
Fig. 22 Installation Conditions
44
Machine Room Ventilation
45
Power Supply
45
Connection to a Compressed Air Network
45
Tab. 23 Cooling Air Flow Rate
45
Assembly and Installation
46
Attaching a Nameplate in the Applicable Language
46
Connecting the Machine to a Compressed Air Network
46
Connecting a Condensate Line
47
Fig. 23 Establishing a Compressed Air Connection
47
Tab. 24 Condensate Line
47
Tab. 25 Condensate Collection Pipe
48
Tab. 26 Required Pipe Cross-Section
48
Connecting the Machine to a Power Supply
49
Fig. 24 Connecting the Condensate Line
49
Options
50
H1 Anchoring the Machine
50
C44Connecting a Modbus TCP Communications Module with the SIGMA
50
Air Manager 4.0
50
Commissioning
52
To be Observed before each Commissioning
52
Checking Installation and Operating Conditions
52
Tab. 27 Commissioning Following Extended Downtime
52
Tab. 28 Checklist for Installation Conditions
52
Switching the Machine on for the First Time
53
Registering the Machine as a Network Participant
53
Connecting to the SIGMA NETWORK
53
Connecting to a User-End Network with Modbus TCP
53
Operation
55
Switching on and off
55
Switching on
55
Fig. 25 Switching on and off
55
Switching off
56
Switching on and off Via Remote Control
56
Fig. 26 Switching on and off Via Remote Control
56
Acknowledging Messages
57
Fig. 27 Acknowledging Messages
57
Fault Recognition and Rectification
58
Messages on the Controller
58
Tab. 29 Fault Messages
58
Communications Module - Troubleshooting
59
Fig. 28 Displays and Connections on the Communications Module
59
Tab. 30 Warning Messages
59
Tab. 31 Maintenance Messages
59
Other Faults and Rectifying Measures
60
Tab. 32 Error Indicators on the Communications Module
60
Tab. 33 Faults and Rectifying Measures
61
Maintenance
62
Tab. 34 Labeling the Machine
62
Regular Maintenance Tasks
63
Cleaning the Refrigerant Condenser
63
Tab. 35 Regular Maintenance Tasks
63
Condensate Drain
64
Checking the Condensate Drain
64
Fig. 29 Cleaning the Refrigerant Condenser
64
Replacing the Service Unit
65
Fig. 30 Checking the Condensate Drain
65
Fig. 31 Replacing the Service Unit
66
Ordering Spare Parts and Operating Fluids/Materials
67
Tab. 36 Spare Parts
67
Decommissioning, Dismantling and Disposal
68
Decommissioning and Dismantling the Machine
68
Disposal
68
Documents and Drawings
69
Dimensions and Connection Sizes
69
Flow Diagram
71
Wiring Diagram
74
Spare Part Information
92
Index
97
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KAESER KOMPRESSOREN TD 52 Specifications
General
Brand
KAESER KOMPRESSOREN
Model
TD 52
Category
Dryer
Language
English
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