KAKA Industrial FB-4 User Manual

Operation Manual FB-4
KAKA Industrial
®
— 1 —
Unpacking
The METAL BENDER is shipped from the
manufacturer in a carefully packed Carton
box. Thoroughly inspect the product upon
opening the package.
After unpacking the unit, carefully inspect
for any damage that may have occurred
during transit. Check for loose, missing, or
damaged parts. Shipping damage claims
must be led with the carrier and are the
responsibility of the user.
Specications
The KAKA 4" METAL BENDER is a
high quality, industrial style tool capable
of generating a powerful 2-1/2 tons of
pressing force to create 90° or lesser
repeatable bends in mild steel and
aluminum up to 4” wide.
● For cold forming of steel and metals
including setup plate for table clamping.
● Stamp a stencil for round roll bending
available.
Stock No. ................................173204
Model........................................FB-4
Maximum Jaw Travel..............................2-1/2”
Minimum Bend Radius..............................1/4”
Maximum Bend Angle.................................90°
Average Maximum Expected Material Bending
Mild steel:
0.75"x0.67"(19x17 mm),
1.97"x0.43"(50x11 mm),
3.98"x0.31"(101x8 mm).
Packing size......17"x8"x7" (44x21x18 cm)
N.W./G.W. ..........18/22 lbs (8.5/10 kg)
NOTE:
Material thicknesses shown are
for mild steel only. High carbon steel and
stainless steel thickness will be less while
aluminum thickness will be higher.
- 3/4” wide, max. = 3/8” thick
- 2” wide, max. = 1/4” thick
- 4” wide, max. = 3/16” thick
Important
• This tool has leveraged rotating
components that generate greatly amplied
crushing and bending forces which can
quickly cause severe injury!
Keep ngers and hands away from moving
parts when operating.
• Handling sharp metal can cause serious
cuts. Wear thick, well tting work gloves to
prevent cuts from handling sharp metal.
WARNING
Tremendous external torque loads are placed
on this Metal Bender during operation. This tool
cannot be operated without adequate support or
severe personal injury or property damage can
occur if it should suddenly be become dislodged
or moves while in use. Before beginning ANY
work with this tool, it is absolutely necessary that
it be securely bolted to a heavy, sturdy, anchored
workbench.
SAVE THESE INSTRUCTIONS
Thank you for purchasing our FB-4
METAL BENDER. Before attempting to
operate your new tool please read these
instructions thoroughly. You will need
these instructions for the safety warnings,
precautions, assembly, operation,
maintenance procedures, parts list and
diagrams. Keep your invoice number
with these instructions. Write the invoice
number on the inside of front cover. Keep
the instructions and invoice in a safe, dry
place for future reference.

KAKA Industrial FB-4 Specifications

General

Brand	KAKA Industrial
Model	FB-4
Category	Construction Equipment
Language	English

Summary

Unpacking and Initial Inspection

Product Inspection

Inspect the unit upon opening and after unpacking for any transit damage, missing or damaged parts.

Shipping Damage Claims

Claims for shipping damage must be filed with the carrier and are the user's responsibility.

Product Specifications and Notes

Material Thickness Guidelines

Notes on material thickness limits for mild steel, high carbon steel, and aluminum.

Critical Operational Warnings

Highlights pinch hazards, sharp metal handling, and the need for secure workbench mounting.

General Safety Information

Safety Rules and Apparel

Guidelines on proper apparel, clear work area, alertness, and avoiding hazards.

Safe Tool Operation Practices

Advice on using the right tool, keeping hands clear, avoiding over-capacity, and proper setup.

Assembly Instructions

Workbench Mounting and Securing

Instructions for securely bolting the bender to a sturdy workbench for safe operation.

Handle and Stop Rod Assembly

Steps for attaching the handle, acorn nut, and stop rod for the metal bender.

Operation Guide

Bending Procedure and Technique

Step-by-step guide on positioning workpiece, rotating handle, and releasing for bends.

Repeatable Bend Recording

How to record bend depth and angle using the gauge for consistent results.

Maintenance and Storage

Regular Maintenance Checks

Procedures for cleaning, checking hardware tightness, and lubricating moving parts.

Lubrication and Protection

Applying light oil or rust-preventive to bare steel areas and proper storage methods.

Parts Identification

Exploded View Diagram

Visual diagram of the metal bender with numbered parts for reference.

Detailed Parts List

Comprehensive list of all components with reference numbers and quantities.