KAKA Industrial MUB-1

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Operation Manual MUB-1

KAKA Industrial

— 1 —

Unpacking

The UNIVERSAL BENDER is shipped from

the manufacturer in a carefully packed Carton

box. Thoroughly inspect the product upon

opening the package.

After unpacking the unit, carefully inspect for

any damage that may have occurred during

transit. Check for loose, missing, or damaged

parts. Shipping damage claims must be led

with the carrier and are the responsibility of

the user.

Specications

The KAKA UNIVERSAL BENDER is the

perfect addition to any fabricator’s work bench.

It is precision designed and manufactured to

allow for quick and easy wire, flat metal and

tubing into clamps, handle brackets, hooks,

coils, and more. Make sharp angle bends in

wire and rod. Includes circle pins for 3/16",

1/4",1/2" dia, cirle 1" diacircle die, form pin

follower, sharp angle die, gauge and handle

Stock No. ............................................173207

Model....................................................MUB-1

Packing size.............13"x4"x4" (32X10X10 cm)

N.W./G.W..........................6.2/6.6 lbs (2.8/3 kg)

SAVE THESE INSTRUCTIONS

Thank you for purchasing our MUB-1

UNIVERSAL BENDER machine. Before

attempting to operate your new tool please

read these instructions thoroughly. You

will need these instructions for the safety

warnings, precautions, assembly, operation,

maintenance procedures, parts list and

diagrams. Keep your invoice number with

these instructions. Write the invoice number

on the inside of front cover. Keep the

instructions and invoice in a safe, dry place for

future reference.

General Safety Information

CAUTION

Always follow proper operating procedures

as defined in this manual even if you are

familiar with use of this or similar tools.

Remember that being careless for even a

fraction of a second can result in severe

personal injury.

SAFETY RULES

1. Wear proper apparel. Do not wear loose

clothing, gloves, neckties, rings, bracelets or

other jewelry which may get caught in moving

parts of machine.

2. Wear protective hair covering to contain

long hair.

3. Wear safety shoes with non-slip soles.

4. Wear safety glasses complying with United

States ANSI Z87.1.

Everyday glasses have only impact resistant

lenses. They are NOT safety glasses.

5. Be alert and think clearly. Never operate

tools when tired, intoxicated or when taking

medications that cause drowsiness.

6. Keep work area clean. Cluttered work areas

invite accidents.

7. Work area should be properly lit.

8. Keep visitors at a safe distance from work area.

9. Keep children out of workplace. Make

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Summary

General Safety Information

Safety Rules

Key safety guidelines to follow during operation and handling of the equipment.

Cautionary Notes

Important warnings and reminders about potential hazards and safe practices.

Operating Procedures

To Make Eyes and Centered Eyes

Detailed steps for creating eye shapes and centered eye formations using the bender.

Bending Coils and Loops

Instructions for creating bends in coils and loops with the bender.

To Make S Shapes

Guide on how to form 'S' shapes using the bending machine.

The KAKA Industrial MUB-1 Universal Bender is a precision-designed and manufactured tool intended for fabricators to quickly and easily bend wire, flat metal, and tubing into various shapes such as clamps, handle brackets, hooks, and coils. It is capable of making sharp angle bends in wire and rod.

Technical Specifications:

Stock No.: 173207
Model: MUB-1
Packing Size: 13"x4"x4" (32x10x10 cm)
Net Weight/Gross Weight: 6.2/6.6 lbs (2.8/3 kg)

Included Components:

The MUB-1 Universal Bender comes with a comprehensive set of components to facilitate various bending operations:

Base (1): The foundational component of the bender.
Working Plate (2): The main surface where bending operations are performed.
Small Plate (3): A smaller plate used in conjunction with other components.
Slide Track (4): Guides for moving parts during operation.
Vise Body (5): The main housing for the clamping mechanism.
Right Vise Plate (6) & Left Vise Plate (7): Components of the vise for securing material.
Connecting Plate (8): Connects different parts of the bender.
Short Shaft (9): Used in various bending configurations.
1/2" Shaft (10), 1/4" Shaft (11), 3/16" Shaft (12): Different diameter shafts for creating various bend radii.
Vise Control Knob (13): Used to tighten and loosen the vise.
1" Circle (14): A circular die for specific bending shapes.
Angle Plate (15): Used for sharp angle bends and to prevent slipping with heavy gauge wire.
Stop Pin (16): For repetitive bends, ensuring consistent angles.
Handle (17): The lever used to apply force for bending.
M12 Cap Nut (18): A fastening component.
M6 x 35 Screw (19): A fastening component.
Connecting Screw (20): Two screws for connecting parts.
M5 x 12 Screw (21): Four screws for fastening.
M8 x 9 Hex Head Screw (22): Two screws for securing shafts.
Gauge (23): Used for consistent length bends.
Gauge Clamp (24): Secures the gauge in place.

Usage Features:

Unpacking and Initial Inspection:

Upon receiving the MUB-1, users should thoroughly inspect the product for any damage that may have occurred during transit. Claims for shipping damage are the responsibility of the user. All parts should be checked against the parts list for completeness and condition.

General Safety Information:

CAUTION: Always follow proper operating procedures as defined in the manual to prevent severe personal injury.
Apparel: Wear proper apparel, avoiding loose clothing, gloves, neckties, rings, bracelets, or other jewelry that could get caught in moving parts. Protective hair covering is recommended for long hair. Safety shoes with non-slip soles are also advised.
Eye Protection: Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses are not sufficient as they only have impact-resistant lenses, not safety lenses.
Alertness: Operate tools only when alert and thinking clearly. Avoid operation when tired, intoxicated, or under the influence of medications causing drowsiness.
Work Area: Maintain a clean and well-lit work area to prevent accidents.
Children and Visitors: Keep children out of the workplace and visitors at a safe distance.
Storage: When not in use, store tools in a dry, secure place out of reach of children. Inspect tools before reuse.
Assembly: Assemble only according to instructions to avoid hazards.
Labels: Maintain product labels and nameplates as they carry important safety information.
Common Sense: The manual emphasizes that common sense and caution are crucial factors that cannot be built into the product but must be exercised by the operator.

Operating Procedures:

The Universal Bender must be clamped to a solid workbench or affixed in the T-slot of a stable machine tool for safe and effective operation.

To Make Eyes and Centered Eyes:

Attach the Handle (#17) to the Working Plate (#2) using the appropriate shaft (1/2" Shaft #10, 1/4" Shaft #11, or 3/16" Shaft #12) and optionally the 1" Circle (#14), depending on the desired bend. Secure the shaft with the Hex Head Screw (#22). The handle should be positioned to the user's right and as close as possible to the bender's body, opposite the Vise Control Knob (#13).
Place the material to be bent between the selected shaft and the Vise (#6), then clamp it down.
Insert the Short Shaft (#9) into one of the handle's holes, choosing the hole closest to the bender that the material allows.
Hold the material lightly with your thumb to ensure parallel results, if desired.
Pull the handle clockwise for a 1/4 turn to achieve a 90-degree bend. For repetitive bends, the Stop Pin (#16) can be inserted into the appropriate hole, typically the hole at the front of the bender (furthest from the Vise Control Knob), second from the right.
Loosen the vise and reposition the material so the bend is opposite the handle in its starting position. The straight part of the material should extend towards the handle, with a slight amount of the bend clamped when the vise is tightened.
Re-clamp the material and continue the process until the material completes one full revolution. A slight over-bending on the final step is necessary to compensate for spring back.
For heavy gauge wire, the Sharp Angle Plate (#15) may be necessary to prevent slipping. It should be placed on its side with the angle portion facing up, one side of the hole facing the vise, and the other facing the shaft being used.
To center the eye, position the handle so the material is on the opposite side of the handle, allowing counterclockwise movement.
Re-clamp the material with the straight section at right angles to the vise.
Move the handle counterclockwise until it meets the bender.

Bending Coils and Loops:

Follow the first seven steps for making eyes.
For loops and coils, lift the material slightly on the third bend to allow it to rise above the already bent material.
For coils, a spacer can be used for repetitive bends to ensure even and regular spacing between loops.

To Make "S" Shapes:

Use the 1" Circle (#14) with the 1/2" Shaft (#10) on the body, as described in step 1 for "Eyes and Centered Eyes."
Place the Sharp Angle Plate (#15) onto the short shaft on the handle.
Use a short section of stock, approximately 2-3/4" to 3" in length. Clamp the stock in the vise so that the edge of the material is even with the edge of the circle.
Make a complete clockwise bend.
Leaving the handle in the leftmost position, move the material so the first loop is on the angled side of the vise's jaw, and the edge of the stock is even with the edge of the circle.
Make a complete counterclockwise bend.

Using the Gauge:

The Gauge (#23) is used for bending multiple pieces at precisely the same length.
Insert the gauge into the side of the bender so its end is the exact desired distance from the bender for the length. Tighten the Gauge Clamp (#24).
The gauge and stop pin can be used together to make squares, significantly enhancing final results.

Maintenance Features:

The manual includes a "SERVICE RECORD" section where users can log the date, maintenance performed, and any repair components required. This suggests that regular maintenance is expected to ensure the longevity and proper functioning of the device. Although specific maintenance procedures are not detailed in the provided excerpts, the inclusion of this record implies the need for routine care and potential part replacement over time. Users are also advised to inspect tools prior to storage and before reuse, indicating a general maintenance practice.