Kalamazoo 2FSM - User Manual

INSTRUCTION MANUAL
MODEL NO. 2FSM AND 2FSMV
BELT SANDER AND BELT
SANDER WITH VACUUM BASE
KALAMAZOO
INDUSTRIES, INC.
6856 EAST K AVENUE
KALAMAZOO, MI 49048
(269) 382-2050 PHONE
(269) 382-0790 FAX
www.kalamazooind.com
KI

Summary

Inspection and Handling

Transit Damage and Claims

Procedures for inspecting goods for transit damage and filing claims with the carrier.

Operating Instructions

Pre-Operation Checks and Adjustments

Ensure power is disconnected before adjustments and understand pre-set belt tension.

Belt Replacement and Tracking

Steps for safely replacing the abrasive belt and tracking it for proper alignment.

Warranty and Return Policy

Product Warranty and Returns

Details on the one-year warranty, motor manufacturer warranty, and steps for returning merchandise.

Belt Sander Safety Guidelines

Personal Safety Precautions

Wear safety glasses, tie back hair, avoid loose clothing/gloves, keep hands clear, stop rotation before belt changes.

Operational and Environmental Safety

Use guards, ensure ventilation, manage dust/sparks, avoid water or conductive liquids near the machine.

Parts List

2 FSM Model Parts

Detailed list of parts and their numbers for the 2FSM belt sander.

DCV-4 Vacuum Parts

List of parts for the DCV-4 vacuum unit, including diagrams.

Maintenance Check Lists

2 FSM Maintenance

Recommended monthly maintenance tasks for the 2FSM belt sander.

DCV-4 Vacuum Maintenance

Recommended weekly/monthly maintenance for the DCV-4 vacuum unit.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features
5. Warranty and Return Policy

This document is an instruction manual for the Kalamazoo Industries Model No. 2FSM and 2FSMV Belt Sander, including a version with a vacuum base. It covers operating instructions, safety guidelines, a parts list, and maintenance checklists for both the sander and the vacuum unit.

Function Description:

The Kalamazoo Industries Model 2FSM and 2FSMV are belt sanders designed for various sanding applications. The 2FSMV model includes an integrated vacuum base (DCV-4) for dust collection, enhancing cleanliness and safety during operation. The primary function of these machines is to abrade surfaces using a continuous abrasive belt, suitable for tasks ranging from material removal to finishing.

Important Technical Specifications:

• Models: 2FSM (Belt Sander) and 2FSMV (Belt Sander with Vacuum Base).
• Motor: 1/2 HP, 1 Phase (for the 2FSM).
• Sanding Belt: 2" x 48" (standard size).
• Abrasive Belt Rotation: Counter-clockwise. Butt spliced belts are bi-directional, while lap spliced belts require correct rotation.
• Belt Tension: Pre-set with an internal spring (item 10 in the 2FSM parts list), no adjustment required.
• Vacuum Base (DCV-4):
  • Dimensions: 12"L x 16"W x 32"H.
  • Filter Type: Cloth filter (part number 5X878 or 5X878FP for fire-proof cloth filter).
  • Components: Vacuum cabinet, S4S top, DS10 top, mounting panel, door, vacuum motor, canister, cord clamp, cord, toggle switch, foot, hex nuts, H.C.S screws, thumb screws, and sheet metal screws.

Usage Features:

• Power Disconnection: Always disconnect power before making any adjustments or changing the belt.
• Belt Changing:
  1. Loosen the tracking knob (9).
  2. Open the OSHA guard (7).
  3. Compress the spring belt tension by pushing down on the idler shaft (2).
  4. Remove the old belt and replace it with a new one.
• Belt Tracking:
  1. With power disconnected, rotate the belt by hand to center or "track" it.
  2. Rotate knob (9) and collar (11) left or right to adjust the idler shaft (2) and track the belt.
  3. Re-lock knob (9) to secure belt tracking.
  4. Close the OSHA guard (7).
• Safety Guidelines:
  • Wear safety glasses or a full face shield.
  • Keep hands clear of the sanding area.
  • Avoid wearing gloves or loose-fitting clothing.
  • Keep hair tied back or covered.
  • Allow the machine to come to a full stop before changing the belt.
  • Keep safety guards in place; do not alter them.
  • Operate in a well-ventilated area; dust masks are recommended.
  • Direct sparks downward and away from the face and body.
  • Do not grind near flammable materials.
  • Not intended for use in or near water or on wet floors.

Maintenance Features:

• 2FSM Belt Sander Maintenance (Monthly, depending on usage):
  • Thorough Cleaning: Disassemble the sander for a complete cleaning procedure.
  • Debris Removal: Use an air nozzle or a stiff bristle brush to knock off debris from all moving parts, specifically:
    • Upper pulley (936-030)
    • Lower pulley (936-007)
    • Idler shaft (645-008)
    • Tracking collar (123-004)
  • A "Sign Off Sheet" is provided to record cleaning dates.
• DCV-4 Vacuum Maintenance (Monthly, depending on usage; weekly for heavy use):
  • Thorough Vacuum Cleaning: Clean the vacuum unit weekly, or more often with heavy use.
  • Cloth Filter Replacement: Replace the cloth filter bag often.
  • Material Switching: Always change the cloth filter bag before switching between different materials to prevent fire hazards.
  • Replacement Filter Part Number: 5X878.
  • A "Sign Off Sheet" is provided to record cleaning dates.

Warranty and Return Policy:

• Warranty: All products are guaranteed for one year against defects in material and workmanship. Electric motors are warranted by the motor manufacturer. Non-repairable motors will be replaced by Kalamazoo Industries. Contact for instructions.
• Return Policy:
  • Authorization is required before returning merchandise; obtain an RGA number from customer service (269-382-2050).
  • Include a copy of the invoice or packing slip.
  • Materials must be sent back prepaid (unless otherwise indicated).
  • All returns are subject to a 10% restocking charge.
  • No returns accepted after one year from the invoice date.
  • Do not return goods without an RGA number and shipping instructions.

Kalamazoo 2FSM Specifications