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Kalamazoo AH9AW User Manual

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Kalamazoo AH9AW Specifications

General IconGeneral
BrandKalamazoo
ModelAH9AW
CategorySaw
LanguageEnglish

Summary

Safety Instructions

General Safety Warnings

Essential safety guidelines for operating and maintaining the saw.

Saw Specifications

Saw Specifications Details

Technical specifications including cutting capacity, vise opening, and dimensions.

Floor Space Requirements

Diagram and dimensions for the required installation space.

Warranty Information

Warranty Terms and Exclusions

Details the limited warranty period, coverage, and exclusions for the saw.

Replacement Part(s) Policy

Policy regarding the availability and purchase of replacement parts.

Saw Installation Guide

Saw Installation Steps

Step-by-step guide for uncrating and assembling the saw unit.

Electrical Connection Procedure

Instructions for connecting the saw to the electrical power supply.

Hydraulic Connection Procedure

Guide for connecting the hydraulic lines for the barfeed system.

Coolant System Setup

Information on mixing, maintaining, and using the coolant.

Operator Controls

Control Panel Overview

Explanation of the function of each switch, knob, and button on the control panel.

Blade Speed Adjustment

Instructions on how to adjust and set the blade speed.

Feed Pressure and Head Weight

Adjustment of feed pressure springs and checking head weight.

Operating Procedure

Pre-operation Checks

Essential checks before starting production or any cutting operation.

Manual Cutting Guide

Step-by-step guide for performing manual cutting operations.

Automatic Cutting Guide

Instructions for setting up and performing automatic cutting cycles.

General Cutting Tips

Horizontal Saw Cutting Tips

Advice on blade tension, coolant use, and chip observation for horizontal saws.

Blade Selection and Sawing Controls

Blade Selection Guidelines

Guidance on selecting the correct blade based on material and thickness.

Understanding Sawing Controls

Explains the function of feed pressure, blade speed, and feed speed controls.

Blade Selection Guide Chart

A chart detailing recommended blade TPI for various materials and thicknesses.

Recommended Cutting Speeds

Recommended cutting speeds (SFPM) for different materials and blade types.

Blade Changing Procedure

Step-by-step instructions for replacing the bandsaw blade.

Regular Maintenance

Gearbox Lubrication Schedule

Schedule and procedure for lubricating the gearbox.

Coolant Pump Maintenance

Steps for maintaining and troubleshooting the coolant pump.

Blade Speed Handwheel Adjustment

Procedure for adjusting the blade speed indicator.

Electrical Motor Maintenance

Lubrication intervals and procedures for Baldor and Leeson motors.

Spare Parts List

Spare Parts Identification

List of common spare parts with their corresponding part numbers.

Blade Tracking

Blade Tracking Overview

Explains the concept of blade tracking and its importance for wheel alignment.

Drive Wheel Tracking Adjustment

Instructions for adjusting the drive wheel for proper blade tracking.

Idle Wheel Tracking Adjustment

Instructions for adjusting the idle wheel for proper blade tracking.

Blade Guide Adjustment

Procedures for adjusting the vertical and roller settings of blade guides.

V-Belt Troubleshooting Guide

V-Belt Troubleshooting

Troubleshooting guide for common V-belt wear, slippage, and failure issues.

Variable Speed Pulleys

Pulley Hints and Safety

Helpful hints and safety precautions for operating variable speed pulleys.

Troubleshooting Guide

Motor and Pump Issues

Troubleshooting steps for motor start failures, fuse issues, and coolant pump malfunctions.

Blade and Cutting Issues

Diagnosing and resolving issues like blade slowdown, breakage, stripping, and crooked cuts.

General Performance Issues

Troubleshooting common performance issues like poor blade life, slow cutting, and vise/head feed problems.

Changing Operating Voltage

Voltage Change Procedure

Steps to change the machine's operating voltage using the transformer.

Overload Relay Adjustment

How to adjust or replace overload relays based on operating voltage.

Blade Motor Replacement

Procedure for replacing the main blade drive motor.

Parts Counter Replacement

Instructions for replacing the parts counter unit.

Parts Counter Wiring

Wiring diagram and instructions for the parts counter.

AH9AW Electrical Schematic

Single Phase Schematic

Electrical schematic for single-phase power configurations.

Three Phase Schematic

Electrical schematic for three-phase power configurations.

Hydraulic Tank Assembly

Hydraulic Tank Components

Exploded view and part list for the hydraulic tank assembly.

Hydraulic System Maintenance

Hydraulic Oil Change Schedule

Schedule for changing hydraulic oil and recommended oil types.

Hydraulic System Troubleshooting

Troubleshooting common issues like improper oil level and plugged filters.

Filter Cleaning Procedure

Procedures for cleaning the hydraulic system's filter screen.

Hydraulic Schematic

Hydraulic System Diagram

Detailed schematic of the saw's hydraulic system and components.

Blade Brush and Guard Parts

Blade Brush Assembly Parts

Diagram and parts list for the blade brush assembly.

Blade Guard Parts

Diagram and parts list for the blade guard components.

Guide Arm Assembly Parts

Complete Guide Arm Assembly Parts

Diagram and parts list for the complete guide arm assembly.

Carbide Guide Assembly Parts

Carbide Guide Assembly Components

Diagram and parts list for the carbide guide assembly.

Blade Tension Assembly Parts

Blade Tension Assembly Components

Diagram and parts list for the blade tension assembly.

Coolant Parts

Coolant System Components

Diagram and parts list for coolant system components.

Head Weight Compensation Spring Parts

Head Weight Compensation Spring Components

Diagram and parts list for head weight compensation spring parts.

Support Arm Parts

Support Arm Components

Diagram and parts list for support arm components.

Motor Mount and Tension Components

Motor Mount and Tension Parts

Diagram and parts list for motor mount and tension components.

Variable Speed Drive Parts

Variable Speed Drive Components

Diagram and parts list for variable speed drive components.

Bed and Leg Parts

Bed and Leg Components

Diagram and parts list for bed and leg components.

Head Frame and Wheels Parts

Head Frame and Wheels Components

Diagram and parts list for head frame and wheels.

Vise Assembly

Vise Assembly Components

Exploded view and part list for the vise assembly.

Idle Wheel Assembly

Idle Wheel Components

Exploded view and part list for the idle wheel assembly.

Gearbox Assembly

Gearbox Components

Exploded view and part list for the gearbox assembly.

Frame Cover Parts

Frame Cover Components

Diagram and parts list for frame cover components.

Feed Roller Parts

Feed Roller Components

Diagram and parts list for feed roller components.

Barfeed Base Parts

Barfeed Base Components

Diagram and parts list for barfeed base components.

Feed Length Control Parts

Feed Length Control Components

Diagram and parts list for feed length control components.

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