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General| Manufacturer | Kalmar Ottawa |
|---|---|
| Model | T2 |
| Category | Tractor |
| Transmission | Allison 3000 RDS |
| Max Speed | 25 mph |
| Gross Vehicle Weight Rating (GVWR) | 80, 000 lbs |
| Front Axle Capacity | 20, 000 lbs |
Manufacturer's statement regarding manual coverage and component literature.
Explains the purpose and content of the operator's manual.
Notes regarding variations, options, and contact for assistance.
Overview of safety messages: DANGER, WARNING, CAUTION, and NOTICES.
Defines signal words used in the manual for hazardous situations.
Explains the use of notices for special procedures and important facts.
Recommendations and procedures for towing a Kalmar tractor.
Rules to prevent vehicle damage when towing with rear wheels on the road.
Recommended method for towing a disabled vehicle.
Warning against unauthorized modifications and their warranty implications.
Importance of maintenance and pre-operation safety checks.
General guidance on performing safety checks and inspections.
Checks for front axle mounting bolts, damage, lubrication, and stops.
Checks for rear axle mounting bolts, damage, and oil leaks.
Detailed inspection steps for the service and parking brake systems.
Checks for defroster, door latches, walkways, steps, glass, and mirrors.
Inspection of seat belt system components for wear and proper operation.
Checks for horn, instruments, lights, and wiring integrity.
Ensuring integrity to prevent exhaust fumes entering the cab.
Checking for cracks and signs of damage in stressed frame areas.
Checking throttle operation and fuel/DEF system for leaks.
Checking universal joints for wear and propeller shaft vibrations.
Alertness to changes in steering feel, effort, and checking components.
Checking suspension components for wear, damage, and bolt torque.
Following manufacturer's guidelines for proper transmission maintenance.
Checking wheel mounting nuts, tire inflation, and wear.
A sample checklist for daily walk-around inspections.
Information on the Operator Orientation Video DVD.
Contact information and procedures for obtaining service assistance.
Details about the cab and deck structure and features.
Safety precautions and instructions for entering and exiting the cab.
Information on the electrically operated cab tilt system.
Step-by-step procedure for tilting the cab using the control switch.
Step-by-step procedure for lowering the cab.
Details on suspension-type seats and their adjustment.
Description of the standard air suspension seats.
Instructions on how to adjust the seat for comfort and control.
Overview of the instrument panel and its components.
Diagram and list of instruments and controls on the panel.
Description of controls on the left side of the dash.
Explanation of gauges like DEF, Volt Meter, Speedometer, Fuel, and Air Pressure.
Location and function of indicator lights on the main gauge panel.
Description of left-side indicator lights: Turn Signal, Charger, Water-in-fuel, ATC, ABS.
Description of center indicator lights: DEF Level, High Beam, Brake Air, Low Fuel, MIL, Check Engine.
Description of right-side indicator lights: Wait to Start, Seat Belt, Right Turn Signal, High Exhaust Temp, DPF Regen.
Controls for Fan Speed, Mode Selector, Temperature, Air Recirculation, AC, Floodlights, Dome Light, Horn.
Controls for Trailer Air Supply, Parking Brake, Transmission Shifter, Boom Control, Fifth Wheel Unlatch.
Operation of the column-mounted multi-function lever.
Operation and warnings for the driver-controlled differential lock.
Description of key-type and optional push-button ignition switches.
Details on optional push-button starter types and operation.
Information on wiring harness, accessory connections, and power boards.
Guidance on installing aftermarket electrical equipment.
Location of power boards containing relays, breakers, and fuses.
Diagram and labels for the cab power board.
Diagram and labels for the chassis power board.
Importance and operation of the seat belt system.
Instructions on how to fasten, release, and adjust the seat belt.
Overview of the tractor's chassis components.
Description of the powertrain components, including the engine.
Information on engine types and the importance of the engine manual.
Safety warnings and procedures for starting the engine.
Importance of engine cool-down procedures before shutting off.
Step-by-step instructions for safely shutting down the engine.
Checking engine oil level and referring to the engine operator's manual.
Information on the Allison automatic transmission and its manual.
Information on various axle configurations and manufacturer requirements.
Normal and maximum allowable axle operating temperatures.
Understanding operation of special differentials like 'No Spin'.
Specific operating characteristics of the optional 'No Spin' differential.
Description of the pneumatic brake system components.
Warning indicators for low air pressure in the brake system.
Operation of the foot-operated treadle valve for service brakes.
Information on the Anti-lock Braking System and its indicator light.
Operation of the Automatic Traction Control (ATC) system.
Description of the spring brakes operated by a cab-mounted control.
Controls for parking brake and trailer air supply.
Important rules for parking the Kalmar tractor.
Procedure for manually releasing spring brakes when air pressure is lost.
How tractor service and parking brakes control trailer brakes.
Function of service (blue) and supply (red) air lines for trailers.
Description of the hydraulic systems for lifting and steering.
How the fifth wheel lifting system operates like a floor jack.
Instructions for raising and lowering the fifth wheel boom.
Operation of the air-operated valve to unlatch the fifth wheel.
Steps for accurately positioning the tractor under a trailer.
Explanation of DPF function and periodic regeneration requirement.
Indicator for high exhaust temperatures and required actions.
Indication that the DPF requires regeneration soon.
Step-by-step guide to performing a stationary DPF regeneration.
Interactions between DPF, Check Engine, and Stop Engine lamps.
Indicates a malfunction in the emissions control system.
Indicates low Diesel Exhaust Fluid level.
DEF level critically low, causing power loss; requires immediate regeneration.
Severe DEF issue; vehicle restricted to 5 MPH and requires immediate stop.
DPF needs regeneration; indicates the truck needs service.
DEF level critically low, indicating higher soot in DPF.
DPF requires immediate regeneration; engine power reduced.
Indicates a serious issue; vehicle must be stopped and repaired.
Importance of proper maintenance for safe and dependable operation.
Introduction to maintenance checklists.
Diagram showing chassis lubrication points.
Diagram showing boom and fifth wheel lubrication points.
Covers basic fluid and lubricant requirements and service intervals.
Checking transmission fluid level and referring to manufacturer's manual.
Axle lubricant requirements vary; refer to manufacturer's manual.
Factory fill solution and proper level checking for the cooling system.
Referring to the engine operator's manual for specific fuel requirements.
Checking engine oil level and referring to the engine operator's manual.
Handling precautions and refilling instructions for Diesel Exhaust Fluid.
Checking and maintaining hydraulic fluid levels for various systems.
Recommended types of multi-purpose grease for lubrication.
Referring to parts manual for filter part numbers and replacement intervals.
Detailed guidelines for performing preventative maintenance tasks.
Checks for neutral start, gauges, air buzzer, wipers, HVAC, and more.
Checks for horn, air system, back-up alarm, and fifth wheel unlatch.
Checks for steering gear, brakes, springs, shock absorbers, and mounts.
Checks for door hinges, steps, filters, seals, lights, and fluids.
Checks for tilt pump, safety prop, suspension, intake ducting, and coolant.
Checks for belts, filters, leaks, fuel separators, and exhaust system.
Checks for wheel bearings, battery cables, air tanks, wheels, and tires.
Checks and lubrication for door rollers, steering joints, fifth wheel, and boom.
Driving the vehicle to check overall operation of systems and components.
Impact of industrialization on the environment and chemical risks.
Factory's commitment to pollution prevention and sustainable development.
Importance of user knowledge, safe practices, and reducing waste.
Identification of environmental issues like spills, leaks, and fires.
Employer's responsibility to meet environmental laws and follow changes.
Benefits of using materials appropriately and preventive maintenance.
Health and environmental problems caused by diesel engine emissions.
Goals of waste reduction, material utilization, and waste sorting.
Options for machine end-of-life: overhaul or disposal.
Handling and disposal of hazardous materials like batteries and filters.
Preventing oil spills and proper cleanup procedures.
Environmental impact of refrigerant and service requirements.
Importance of workplace safety, training, and hazard recognition.
Operating in hazardous environments and proper filter disposal.
Key points on tidiness, systematic work, and environmental responsibility.
Specifications for vibration, noise levels, CE marking, and emissions.
Vibration limits for steering wheel operation.
Vibration limits for the driver's seat operation.
Maximum noise levels inside and outside the cabin.
Compliance with essential health and safety requirements.
Compliance with emission limit values for Stage 3 A directive.
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