Kalmar Ottawa t2 - Maintenance Manual

Kalmar Ottawa t2

262 pages

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Table of Contents

Default Chapter2
- Table of Contents2
Foreword10
- About this Manual10
- Additional Information10
Safety12
- Hazardous Condition Signs12
- Do's and Dont's13
Preventive Maintenance14
- Lubrication Points14
- Inspections15
- Checklists16
  - Daily Inspection Checklist16
  - Preventive Maintenance Forms19
- Preventive Maintenance Technique21
Machine Complete32
- The Ottawa T2 Terminal Tractor32
  - Description32
- Diesel Fuel Requirements33
  - Precautions33
- Emergency Starting35
  - Precautions35
  - Jump Starting Instructions35
- Vehicle Towing37
- Vehicle Modifications39
  - Approval39
- Vehicle Identification40
  - Identification Plate40
  - Certification Label40
    - Engine Serial Number41
    - Vehicle Serial Number41
- Component Location42
  - Chassis/Cab, Left Side42
- Electrical Instruments46
  - Guide to Troubleshooting46
  - Basic Gauge Cluster Diagnostic Procedure46
Engine48
- Description48
- Controls and Instruments49
  - Fuel Gauge49
    - Diagnosis49
  - Fuel System50
- Diesel Exhaust Fluid (DEF)51
  - DEF Tank and Pump51
- Start/Stop52
  - Diagnosis (Starting and Charging Diagnosis)52
Transmission54
- Description54
Driveline/Axle56
- Description56
Brakes58
- Controls and Instruments58
  - Foot Pedal (Treadle Valve)58
    - Air Control Valves58
    - Description58
- Brake System59
- Diagnosis (Mechanical)65
  - Brakes65
Steering68
- Steering System68
  - Description (Power Steering Components)68
  - Description (Optional Hydrostatic Steering Components)68
- Diagnosis (Power Steering)69
- Diagnosis (Hydrostatic Steering)72
  - Hydrostatic Steering72
Suspension74
- Description (Vehicle Suspension)74
- Front Springs75
  - Repair (Springs Removal)75
  - Repair (Springs Installation)75
Load Handling76
- Lift and Lower76
- Diagnosis (Boom)78
  - Diagnosis78
  - Hydraulic Pump with Priority Valve Tests - Boom79
Control System82
- Introduction - General Information82
Frame, Body, Cab and Accessories84
- Controls and Instruments84
- Seating93
  - Description93
- Heating, Ventilation and Air Conditioning94
  - Description94
- Wiping and Cleaning of Windows95
- Windshield Wipers95
  - Description95
  - Diagnosis95
- Windshield Washer96
  - Description96
  - Diagnosis96
- Lighting System97
- Signal System105
  - Horn105
    - Diagnosis105
    - Emergency Flasher105
  - Backup Alarm106
    - Diagnosis106
- Maintenance and Communication107
  - Radio107
    - Description107
    - Diagnosis107
- Glass/Window/Mirrors108
  - Description108
  - Rear-View Mirror108
- Construction and Suspension of Cab/Deck109
10 Common Hydraulics140
- System Description140
- Tanks and Accumulators140
  - Reservoir140
    - Description140
- Temperature Control, Cleaning and Hydraulic Oil141
  - Return Filter141
    - Description141
11 Common Electric142
- Controls and Instruments142
  - Description (Wiring Harness)142
- Safety143
  - Fuses, Relays and Circuit Breakers143
    - Description143
12 Common Pneumatics146
- Air System and Brakes146
  - Description146
  - Diagnosis146
    - Brakes - Air System146
- Valves151
- Air Dryer152
  - Description152
  - Diagnosis152
Error Codes154
- Description154
Schematics156
- Air System Circuits156
  - Air Brakes156
  - 3Rd Air Tank186
    - 3Rd Air Tank Option Circuit186
    - Air Lines - 3Rd Air Tank Option - Off-Highway Only186
- Hydraulic System Circuits187
  - Hydraulic Systems187
  - Cab Tilt187
- Electrical System Circuits191
Technical Data256
- Standard Vehicle Data256
  - Ottawa T2 Series Terminal Tractor256
- Hydraulic System258
  - Ottawa T2 Series 4X2258
- Fluids, Lubricants and Sealants259
  - Ottawa T2 Series 4X2259
- Fastener Torque Values260
  - Ottawa T2 Series 4X2260
Appendix262

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