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System to eliminate crankcase vapors by routing them to the combustion chamber.
System reducing pollutants discharged into the atmosphere via exhaust.
System preventing fuel vapors from venting into the atmosphere.
Guide on navigating the manual's structure, using quick reference, and understanding symbols.
Glossary of common abbreviations used in the manual.
Table of codes used for different countries and areas.
Precautions and guidelines for performing inspection, disassembly, and reassembly of general parts.
Key technical data for EX650A6F and EX650B6F models, including dimensions and engine performance.
Outline of the ABS system, its components, and function in controlling brake fluid pressure.
Scheduled maintenance intervals for inspections and replacements based on frequency and odometer reading.
Tables listing tightening torques for fasteners and specifying the use of non-permanent locking agents or sealants.
Step-by-step instructions for performing various maintenance tasks, including cleaning and inspections.
Important safety and handling precautions to follow when servicing the DFI system.
Guides and flowcharts for diagnosing and resolving DFI system problems, including self-diagnosis procedures.
Diagram illustrating the circulation path of coolant through the engine and radiator.
Procedures for inspecting coolant deterioration, level, draining, filling, and pressure testing the system.
Steps for removing, installing, and inspecting the water pump and its components.
Procedures for removing, installing, and inspecting the radiator and its cap.
Detailed steps for removing, installing, and inspecting camshafts and the camshaft chain, including timing marks.
Procedure for measuring cylinder compression, removing and installing the cylinder head, and checking for warp.
Instructions for valve clearance inspection and adjustment, removal, installation, and guide inspection.
Procedures for removing and installing cylinders, pistons, and rings, including wear measurements.
Procedures for inspecting and adjusting clutch lever free play, and removing/installing the clutch cable.
Steps for removing and installing the clutch cover, including gasket and sealant application.
Detailed procedures for removing and installing the clutch assembly, including torque specifications and special tools.
Visual inspection of clutch plates for wear, damage, and thickness measurement.
Procedures for inspecting engine oil level, and changing oil and oil filter.
Steps for removing and installing the oil pan and its related components.
Steps for removing, installing, and inspecting the oil pump and its components.
Procedure for measuring engine oil pressure at specified speeds and temperatures.
Detailed procedures for removing and installing the engine, including draining fluids and disconnecting components.
Step-by-step instructions for splitting the crankcase, including bolt removal and gasket application.
Procedures for removing, installing, and inspecting the crankshaft and connecting rods, including bearing selection and bolt stretch.
Detailed steps for removing and installing the transmission assembly, shift mechanisms, drum, and forks.
Procedures for removing, installing, and inspecting front and rear wheels, including balance adjustment.
Instructions for tire removal, installation, and repair, emphasizing safe practices and recommended methods.
Procedures for removing, installing, inspecting, and lubricating hub bearings.
Procedures for inspecting, lubricating, removing, and installing the drive chain and its link.
Steps for installing engine and rear sprockets, coupling components, and inspecting them for wear.
Procedures for adjusting and installing brake levers and pedals, including position inspection.
Steps for removing, installing, disassembling, and inspecting front and rear brake calipers.
Procedures for removing, installing, disassembling, and inspecting front and rear master cylinders.
Procedures for inspecting brake fluid level, changing fluid, and bleeding brake lines.
Overview of ABS system parts, wiring diagram, terminal names, servicing precautions, and troubleshooting.
Detailed procedures for removing, installing, changing oil, disassembling, and assembling front forks.
Procedures for adjusting spring preload, removing, installing, and inspecting the rear shock absorber.
Steps for removing, installing, inspecting, and lubricating swingarm bearings and sleeves.
Procedures for steering inspection and adjustment of steering play.
Steps for removing, installing, and lubricating steering stem bearings, and checking for warp.
Procedures for removing and installing the handlebar, including grip and switch housing.
Steps for removing and installing lower, center, upper, and inner fairings, including windshield.
Steps for removing and installing front fender and rear fender flap.
Procedures for removing and installing the sidestand and its switch, including torque specifications.
Procedures for battery removal, installation, activation, charging, and inspection.
Procedures for removing and installing alternator components, and inspecting stator coils and regulator/rectifier.
Procedures for inspecting crankshaft sensor, timing rotor, stick coils, spark plugs, and IC igniter.
Steps for removing, installing, disassembling, and assembling the starter motor and its components.
Procedures for replacing headlight bulbs, city lights, tail/brake lights, and turn signal bulbs.
Procedures for inspecting brake light switches, sidestand, neutral, oil pressure switches, and sensors.
Procedures for inspecting relay circuits and diode circuits within the relay box.
Procedures for removing and inspecting fuses, and installing new fuses with correct ratings.
Diagrams illustrating the correct routing of cables, wires, and hoses throughout the motorcycle.
A comprehensive guide to diagnosing and resolving various motorcycle problems based on symptoms.
System to eliminate crankcase vapors by routing them to the combustion chamber.
System reducing pollutants discharged into the atmosphere via exhaust.
System preventing fuel vapors from venting into the atmosphere.
Guide on navigating the manual's structure, using quick reference, and understanding symbols.
Glossary of common abbreviations used in the manual.
Table of codes used for different countries and areas.
Precautions and guidelines for performing inspection, disassembly, and reassembly of general parts.
Key technical data for EX650A6F and EX650B6F models, including dimensions and engine performance.
Outline of the ABS system, its components, and function in controlling brake fluid pressure.
Scheduled maintenance intervals for inspections and replacements based on frequency and odometer reading.
Tables listing tightening torques for fasteners and specifying the use of non-permanent locking agents or sealants.
Step-by-step instructions for performing various maintenance tasks, including cleaning and inspections.
Important safety and handling precautions to follow when servicing the DFI system.
Guides and flowcharts for diagnosing and resolving DFI system problems, including self-diagnosis procedures.
Diagram illustrating the circulation path of coolant through the engine and radiator.
Procedures for inspecting coolant deterioration, level, draining, filling, and pressure testing the system.
Steps for removing, installing, and inspecting the water pump and its components.
Procedures for removing, installing, and inspecting the radiator and its cap.
Detailed steps for removing, installing, and inspecting camshafts and the camshaft chain, including timing marks.
Procedure for measuring cylinder compression, removing and installing the cylinder head, and checking for warp.
Instructions for valve clearance inspection and adjustment, removal, installation, and guide inspection.
Procedures for removing and installing cylinders, pistons, and rings, including wear measurements.
Procedures for inspecting and adjusting clutch lever free play, and removing/installing the clutch cable.
Steps for removing and installing the clutch cover, including gasket and sealant application.
Detailed procedures for removing and installing the clutch assembly, including torque specifications and special tools.
Visual inspection of clutch plates for wear, damage, and thickness measurement.
Procedures for inspecting engine oil level, and changing oil and oil filter.
Steps for removing and installing the oil pan and its related components.
Steps for removing, installing, and inspecting the oil pump and its components.
Procedure for measuring engine oil pressure at specified speeds and temperatures.
Detailed procedures for removing and installing the engine, including draining fluids and disconnecting components.
Step-by-step instructions for splitting the crankcase, including bolt removal and gasket application.
Procedures for removing, installing, and inspecting the crankshaft and connecting rods, including bearing selection and bolt stretch.
Detailed steps for removing and installing the transmission assembly, shift mechanisms, drum, and forks.
Procedures for removing, installing, and inspecting front and rear wheels, including balance adjustment.
Instructions for tire removal, installation, and repair, emphasizing safe practices and recommended methods.
Procedures for removing, installing, inspecting, and lubricating hub bearings.
Procedures for inspecting, lubricating, removing, and installing the drive chain and its link.
Steps for installing engine and rear sprockets, coupling components, and inspecting them for wear.
Procedures for adjusting and installing brake levers and pedals, including position inspection.
Steps for removing, installing, disassembling, and inspecting front and rear brake calipers.
Procedures for removing, installing, disassembling, and inspecting front and rear master cylinders.
Procedures for inspecting brake fluid level, changing fluid, and bleeding brake lines.
Overview of ABS system parts, wiring diagram, terminal names, servicing precautions, and troubleshooting.
Detailed procedures for removing, installing, changing oil, disassembling, and assembling front forks.
Procedures for adjusting spring preload, removing, installing, and inspecting the rear shock absorber.
Steps for removing, installing, inspecting, and lubricating swingarm bearings and sleeves.
Procedures for steering inspection and adjustment of steering play.
Steps for removing, installing, and lubricating steering stem bearings, and checking for warp.
Procedures for removing and installing the handlebar, including grip and switch housing.
Steps for removing and installing lower, center, upper, and inner fairings, including windshield.
Steps for removing and installing front fender and rear fender flap.
Procedures for removing and installing the sidestand and its switch, including torque specifications.
Procedures for battery removal, installation, activation, charging, and inspection.
Procedures for removing and installing alternator components, and inspecting stator coils and regulator/rectifier.
Procedures for inspecting crankshaft sensor, timing rotor, stick coils, spark plugs, and IC igniter.
Steps for removing, installing, disassembling, and assembling the starter motor and its components.
Procedures for replacing headlight bulbs, city lights, tail/brake lights, and turn signal bulbs.
Procedures for inspecting brake light switches, sidestand, neutral, oil pressure switches, and sensors.
Procedures for inspecting relay circuits and diode circuits within the relay box.
Procedures for removing and inspecting fuses, and installing new fuses with correct ratings.
Diagrams illustrating the correct routing of cables, wires, and hoses throughout the motorcycle.
A comprehensive guide to diagnosing and resolving various motorcycle problems based on symptoms.
General| Engine Type | Liquid-cooled, 4-stroke Parallel Twin |
|---|---|
| Displacement | 649 cc |
| Compression Ratio | 10.8:1 |
| Fuel System | Fuel injection: Ø 38 mm x 2 |
| Ignition | Digital |
| Transmission | 6-speed, return |
| Front Suspension | 41 mm telescopic fork |
| Rear Suspension | Offset laydown single-shock with adjustable preload |
| Front Tire | 120/70ZR17M/C (58W) |
| Rear Tire | 160/60ZR17M/C (69W) |
| Ground Clearance | 130 mm |
| Seat Height | 805 mm |
| Maximum Power | 53 kW {72.1 PS} / 8, 500 rpm |
| ABS | Yes |
| Bore x Stroke | 83.0 x 60.0 mm |
| Front Brakes | Dual semi-floating 300 mm petal discs |
| Rear Brakes | Single 220 mm petal disc |
| Overall Length | 2, 100 mm |
| Overall Width | 770 mm |
| Overall Height | 1, 180 mm |
| Wheelbase | 1, 410 mm |
| Curb Mass | 211 kg |
| Fuel Capacity | 16 liters |
| Maximum Torque | 64 N·m {6.5 kgf·m} / 7, 000 rpm |
| Frame Type | Diamond, high-tensile steel |
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