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Kawasaki KZ650 - User Manual

Kawasaki KZ650
226 pages
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Table of Contents

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Summary

General Information

Before Servicing

Essential pre-service checks and precautions.

Service Data

Critical specifications for engine and chassis components.

Torque and Locking Agent

Tightening specifications for major fasteners.

Wiring Diagrams

Schematics for electrical system troubleshooting.

Scheduled Maintenance

Periodic Maintenance Chart

Schedule of routine checks and service intervals.

Engine Oil

Procedures for engine oil inspection and replacement.

Brakes

Inspection and maintenance of the braking system.

Wheels

Tire pressure, balancing, and inspection.

Bolt and Nut Tightening

Proper torque values for critical fasteners.

Non-scheduled Engine Maintenance

Fuel Tank, Fuel Tap, Fuel Cap

Procedures for fuel system inspection and removal.

Carburetors

Detailed disassembly and service for carburetors.

Cylinder Head, Cylinder Block, Pistons

Procedures for engine block and piston service.

Crankshaft, Connecting Rods

Service and inspection of crankshaft and connecting rods.

Clutch

Troubleshooting and maintenance of the clutch assembly.

Non-scheduled Chassis Maintenance

Wheels

Tire pressure, balancing, and rim inspection procedures.

Drive Train

Maintenance of sprockets, chain, and couplings.

Brakes

Disassembly and servicing of brake components.

Steering

Inspection and adjustment of the steering system.

Appendix

Troubleshooting Guide

Guide to diagnosing and resolving common issues.

Unit Conversion Table

Reference table for converting measurement units.

Summary

General Information

Before Servicing

Essential pre-service checks and precautions.

Service Data

Critical specifications for engine and chassis components.

Torque and Locking Agent

Tightening specifications for major fasteners.

Wiring Diagrams

Schematics for electrical system troubleshooting.

Scheduled Maintenance

Periodic Maintenance Chart

Schedule of routine checks and service intervals.

Engine Oil

Procedures for engine oil inspection and replacement.

Brakes

Inspection and maintenance of the braking system.

Wheels

Tire pressure, balancing, and inspection.

Bolt and Nut Tightening

Proper torque values for critical fasteners.

Non-scheduled Engine Maintenance

Fuel Tank, Fuel Tap, Fuel Cap

Procedures for fuel system inspection and removal.

Carburetors

Detailed disassembly and service for carburetors.

Cylinder Head, Cylinder Block, Pistons

Procedures for engine block and piston service.

Crankshaft, Connecting Rods

Service and inspection of crankshaft and connecting rods.

Clutch

Troubleshooting and maintenance of the clutch assembly.

Non-scheduled Chassis Maintenance

Wheels

Tire pressure, balancing, and rim inspection procedures.

Drive Train

Maintenance of sprockets, chain, and couplings.

Brakes

Disassembly and servicing of brake components.

Steering

Inspection and adjustment of the steering system.

Appendix

Troubleshooting Guide

Guide to diagnosing and resolving common issues.

Unit Conversion Table

Reference table for converting measurement units.

Kawasaki KZ650 Specifications

General IconGeneral
IgnitionBattery and coil
Transmission5-speed
Front SuspensionTelescopic fork
Front BrakeSingle disc
Rear BrakeDrum
Final DriveChain
Front Tire3.25-19
Rear Tire4.00-18
Bore x Stroke62.0 mm x 54.0 mm
Rear SuspensionDual shock absorbers
Dry Weight208 kg (459 lbs)
Max Power64 hp (47 kW) @ 8, 500 rpm

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