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Kawasaki KX60 - User Manual

Kawasaki KX60
252 pages
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Table of Contents

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Summary

Foreword

How to Use This Manual

Guide on navigating and utilizing the service manual effectively.

General Information

General Specifications

Detailed technical specifications for various motorcycle models.

Periodic Maintenance Chart

Recommended maintenance schedule based on usage.

Torque and Locking Agent

Specifications for tightening bolts and nuts.

Fuel System

Carburetor

Information on carburetor inspection, adjustment, and cleaning.

Carburetor Removal

Step-by-step instructions for removing the carburetor.

Air Cleaner

Instructions for removing and installing the air cleaner.

Cooling System

Coolant

Procedures for checking and changing coolant.

Water Pump

Instructions for water pump removal and installation.

Radiator

Procedures for radiator removal, installation, and inspection.

Engine Top End

Specifications

Detailed specifications for cylinder head and piston.

Cylinder Head

Procedures for cylinder head removal and installation.

Piston Removal

Steps for removing the piston from the cylinder.

Engine Right Side

Clutch

Information on clutch adjustment and related components.

Clutch Removal;Disassembly

Steps for removing and disassembling the clutch.

Primary Gear

Instructions for primary gear removal and installation.

Engine Removal;Installation

Engine Removal;Installation

Step-by-step process for removing and installing the engine.

Engine Bottom End;Transmission

Specifications

Technical specifications for transmission oil and crankshaft.

Crankcase Splitting

Instructions for splitting the crankcase halves.

Crankshaft, Connecting Rod

Procedures for crankshaft removal and installation.

Transmission

Instructions for transmission shaft removal and installation.

Wheels;Tires

Wheels (Removal;Installation)

Procedures for front and rear wheel removal and installation.

Wheel Alignment

How to inspect and adjust wheel alignment.

Tire Pressure Inspection; Adjustment

Checking and adjusting tire pressure.

Hub Bearing

Procedures for hub bearing removal, installation, and lubrication.

Final Drive

Specifications

Technical specifications for drive chain and sprockets.

Drive Chain (Inspection;Lubrication)

Procedures for drive chain inspection and lubrication.

Sprocket Removal; Inspection

Procedures for removing and inspecting sprockets.

Brakes

Specifications

Technical specifications for drum and disc brakes.

Drum Brakes (Inspection;Adjustment)

Information on drum brake inspection and adjustment.

Caliper Removal; Installation

Steps for removing and installing the brake caliper.

Bleeding the Brake Line

Steps for bleeding the brake lines.

Suspension

Front Fork

Procedures for front fork adjustment and maintenance.

Rear Shock Absorber Adjustment

How to adjust the rear shock absorber.

Rear Shock Absorber Removal; Installation

Procedures for removing and installing the rear shock absorber.

Steering

Steering Adjustment

Procedures for adjusting steering head and fork clamp bolts.

Steering Removal;Installation

Steps for removing and installing the steering stem.

Electrical System

Specifications (Ignition System)

Technical specifications for the ignition system.

Ignition Timing

How to adjust ignition timing for optimal performance.

Ignition Coil

Procedures for ignition coil removal, installation, and testing.

Appendix

Troubleshooting Guide

Common problems and solutions for the motorcycle.

General Lubrication

Recommended lubrication points and procedures.

Supplement for 1989 ~ 1997 Models

General Specifications-1

Detailed specifications for KX60 models (1989-1997).

Torque and Locking Agent

Torque specifications for various components.

Supplement - 2000 Model

General Specifications (2000 Model)

Specifications for the KX60-B16 model.

Torque and Locking Agent (2000 Model)

Torque specifications for the 2000 model.

Summary

Foreword

How to Use This Manual

Guide on navigating and utilizing the service manual effectively.

General Information

General Specifications

Detailed technical specifications for various motorcycle models.

Periodic Maintenance Chart

Recommended maintenance schedule based on usage.

Torque and Locking Agent

Specifications for tightening bolts and nuts.

Fuel System

Carburetor

Information on carburetor inspection, adjustment, and cleaning.

Carburetor Removal

Step-by-step instructions for removing the carburetor.

Air Cleaner

Instructions for removing and installing the air cleaner.

Cooling System

Coolant

Procedures for checking and changing coolant.

Water Pump

Instructions for water pump removal and installation.

Radiator

Procedures for radiator removal, installation, and inspection.

Engine Top End

Specifications

Detailed specifications for cylinder head and piston.

Cylinder Head

Procedures for cylinder head removal and installation.

Piston Removal

Steps for removing the piston from the cylinder.

Engine Right Side

Clutch

Information on clutch adjustment and related components.

Clutch Removal;Disassembly

Steps for removing and disassembling the clutch.

Primary Gear

Instructions for primary gear removal and installation.

Engine Removal;Installation

Engine Removal;Installation

Step-by-step process for removing and installing the engine.

Engine Bottom End;Transmission

Specifications

Technical specifications for transmission oil and crankshaft.

Crankcase Splitting

Instructions for splitting the crankcase halves.

Crankshaft, Connecting Rod

Procedures for crankshaft removal and installation.

Transmission

Instructions for transmission shaft removal and installation.

Wheels;Tires

Wheels (Removal;Installation)

Procedures for front and rear wheel removal and installation.

Wheel Alignment

How to inspect and adjust wheel alignment.

Tire Pressure Inspection; Adjustment

Checking and adjusting tire pressure.

Hub Bearing

Procedures for hub bearing removal, installation, and lubrication.

Final Drive

Specifications

Technical specifications for drive chain and sprockets.

Drive Chain (Inspection;Lubrication)

Procedures for drive chain inspection and lubrication.

Sprocket Removal; Inspection

Procedures for removing and inspecting sprockets.

Brakes

Specifications

Technical specifications for drum and disc brakes.

Drum Brakes (Inspection;Adjustment)

Information on drum brake inspection and adjustment.

Caliper Removal; Installation

Steps for removing and installing the brake caliper.

Bleeding the Brake Line

Steps for bleeding the brake lines.

Suspension

Front Fork

Procedures for front fork adjustment and maintenance.

Rear Shock Absorber Adjustment

How to adjust the rear shock absorber.

Rear Shock Absorber Removal; Installation

Procedures for removing and installing the rear shock absorber.

Steering

Steering Adjustment

Procedures for adjusting steering head and fork clamp bolts.

Steering Removal;Installation

Steps for removing and installing the steering stem.

Electrical System

Specifications (Ignition System)

Technical specifications for the ignition system.

Ignition Timing

How to adjust ignition timing for optimal performance.

Ignition Coil

Procedures for ignition coil removal, installation, and testing.

Appendix

Troubleshooting Guide

Common problems and solutions for the motorcycle.

General Lubrication

Recommended lubrication points and procedures.

Supplement for 1989 ~ 1997 Models

General Specifications-1

Detailed specifications for KX60 models (1989-1997).

Torque and Locking Agent

Torque specifications for various components.

Supplement - 2000 Model

General Specifications (2000 Model)

Specifications for the KX60-B16 model.

Torque and Locking Agent (2000 Model)

Torque specifications for the 2000 model.

Kawasaki KX60 Specifications

General IconGeneral
Displacement60 cc
Cooling SystemLiquid-cooled
Fuel SystemCarburetor
IgnitionCDI
Transmission6-speed
Final DriveChain
Front SuspensionTelescopic fork
Rear BrakeDrum
Front Tire60/100-14
Rear Tire80/100-12
Seat Height29.9 inches
Engine Type2-stroke, single-cylinder
Front BrakeDrum

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