Kawasaki Mule SX User Manual

Name: Kawasaki Mule SX
Brand: Kawasaki
Rating: 5 (1 reviews)

278 pages

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Table of Contents13
Specifications16
Declaration of Conformity19
Serial Number Locations23
Location of Parts25
Location of Labels34
Loading Information57
General Information59
- Multifunction Meter (KAF1000B/E)59
- Lighting/Electrical Accessory Socket66
- Light Switches67
- Steering Wheel70
- Brake Pedal71
- Converting Rear Seat and Cargo Bed (KAF1000B)72
  - From 4-Persons to 2-Persons Mode72
- From 2-Persons to 4-Persons Mode75
Cargo Bed76
- Tailgate76
- Loading Cargo Bed76
- Lifting and Lowering the Cargo Bed78
Choke Knob (KAF400H/J)87
Red Engine Oil Temperature Warning Indicator Light (KAF400H)88
Fuel (KAF400H/J)89
Fuel (KAF1000B/E)92
- Diesel Fuel Requirements92
- Cold Weather Information92
- Using Biodiesel Fuel92
- Filling the Fuel Tank93
Glove Compartment/Tool Kit95
Cupholders95
Front Cargo Compartment (KAF400H/J)96
Front Access Cover (KAF1000B/E)98
Horn Switch99
Ignition Switch (KAF400H/J)100
Main Switch (KAF1000B/E)102
Fuel Gauge/Hour Meter (KAF400H/J)103
Shift Levers (KAF400H/J)104
- Gear Shift Lever104
- 2WD/4WD Shift Lever (KAF400H)105
- Differential Shift Lever105
Red Reverse Indicator Light (KAF400H/J)106
Gear Shift Lever (KAF1000B/E)107
- Selectable 2WD/4WD Shift Switch (KAF1000B/E)108
- Belt Drive Transmission110
- Selectable DIFF-LOCK Shift Switch (KAF1000B/E)110
- Parking Brake Lever111
- Doors (KAF1000B/E)112
- Red Parking Brake Indicator Light (KAF400H/J)112
- Seats113
- Seat Belts117
- Throttle Pedal121
- Trailer Hitch Bracket121
- Winch Installation (KAF400H/J)123
Break-In124
How to Operate125
- Daily Checks125
- Starting the Engine128
  - Throttle-Linked Choke System128
  - High-Altitude Injection Control Device130
- Cold Weather Starting (KAF1000B/E)131
- Jump Starting131
- Moving off135
- Braking135
- Stopping the Engine136
- Parking the Mule136
- Shifting Gears138
- 2WD/4WD Shifting (KAF400H, KAF1000B/E)140
- Shifting the Differential142
- When Stuck144
Safe Operation145
- Unfamiliar Terrain146
- Driving in Reverse146
- Driving in "4WD" (KAF400H, KAF1000B/E)147
- Turning the Vehicle147
- Hills148
- Climbing Hills148
- Descending Hills149
- Traversing Hillsides150
- Sliding and Skidding151
- Driving through Water151
- Operator and Passenger Requirements152
Noise and Vibration Control Information155
- Control Information155
Maintenance and Adjustment156
- Periodic Maintenance Chart157
- Engine Oil164
- Front Final Gear Case Oil (KAF400H, KAF1000B/E)172
- Transmission Case Oil177
- Cooling Fan (KAF400H/J)182
- Cooling System (KAF1000B/E)183
- Spark Plug (KAF400H/J)186
- Valve Clearance188
- Engine Air Cleaner188
- Spark Arrester193
- Throttle Pedal196
- Choke Knob (KAF400H/J)198
- Idle Adjustment (KAF1000B/E)200
- Carburetor (KAF400H/J)201
- Fuel System (KAF400H/J)204
- Fuel Filter205
- Fuel Hose (KAF1000B/E)206
- Fuel Filter (KAF1000B/E)207
- Water Separator (KAF1000B/E)207
- Fuel Tank Vent (KAF1000B/E)208
- Belt Drive Torque Converter (KAF400H/J)209
- Belt Drive Torque Converter Air Cleaner (KAF400H/J)210
- Brakes214
  - Brake Pedal214
  - Brake Disc and Brake Pad (KAF1000B/E)217
- Brake Light Switch218
- Parking Brake Lever (KAF400H/J)220
- Parking Brake (KAF1000B/E)221
- Steering Wheel222
  - Power Steering System (KAF1000B/E)223
- Wheels224
  - Rims224
  - Wheel Nuts224
  - Tires224
- Joint Boots226
- Suspension227
- Seat Belts230
- Cargo Bed Latches (KAF1000B/E)231
- Headlight Beam231
- Battery232
- Fuse247
- Breaker (KAF1000B/E)257
- General Lubrication257
- Cleaning258
  - General Precautions258
  - Where to be Careful260
  - Washing Your Vehicle260
- Bolt and Nut Tightening261
Transporting and Storage262
- Transporting the Vehicle262
- Storage (KAF400H/J)264
- Storage (KAF1000B/E)266
  - Preparation for Storage266
  - Engine Care During Long Storage267
- Belt Drive Transmission (CVT) (KAF1000B/E) 211 before Starting Engine after Long Storage268
  - Removal from Storage268
Troubleshooting Guide270
Environmental Protection272
Maintenance Record273

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Assembly Instructions3 pages

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Kawasaki Mule SX Specifications

General

Displacement	401cc
Cargo Bed Capacity	400 lbs
Seating Capacity	2
Engine	4-stroke, single cylinder, air-cooled
Transmission	Continuously Variable Transmission (CVT)
Drive System	2WD

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