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Kawasaki NINJA 650R User Manual

Kawasaki NINJA 650R
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Kawasaki Ninja 650R / ER-6F (EX650A6F)
User Guide and Installation Instructions for Cowling
Panel Vibration Damper Kit (99999-0093 and 99999-0095)
This guide was started for the Kawasaki Ninja 650R / ER-6F Forum (http://www.ninja650.com) to
solve the fairing buzz being experienced by many members. If you have any comments or
corrections please email or PM me on the forum (Kiwi_ER-6F) and I will update the guide.
Shane (shanetp@slingshot.co.nz)
Parts Required
The Kawasaki Factory Authorized Repair (FAR) consists of installation paperwork (pictures of
where install the self adhesive foam dampers and two kits (part numbers - 99999-0093 & 99999-
0095). The contents of both these kits are listed below:
Kit 99999-0093
Part No Description Qty
92161-0401 Damper 1
92161-0402 Damper 2
92161-0403 Damper 2
92161-0404 Damper 2
92161-1315 Damper 2
92160-1099 Damper 2
Kit 99999-0095
Part No Description Qty
92161-1315 Damper 2
92160-1099 Damper 2
Some of these dampers are available separately through your Kawasaki Dealer.
If you intend carrying out the fix yourself without the Kawasaki parts then substitute the dampers
with self adhesive foam tape (I used door weather strip or draught stop foam tape) available from
any hardware store and the loop side of 1 inch self adhesive Velcro tape.
Tools Required
Flat Blade Screwdriver
#1 Phillips Screwdriver
#2 Phillips Screwdriver
4 mm Hex Allen Key
8 mm Socket or Spanner
10 mm Socket or Spanner
Before You Start
Remove components in the following order:
1. Windshield
2. Belly Pan (Both halves)
3. Cowling Upper Trim Panels
4. Meter Cover
5. Rear View Mirrors

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Kawasaki NINJA 650R Specifications

General IconGeneral
Engine TypeLiquid-cooled, 4-stroke Parallel Twin
Bore x Stroke83.0 x 60.0 mm
Compression Ratio10.8:1
IgnitionDigital
Final DriveSealed chain
Front Suspension41mm telescopic fork
Front Tire120/70ZR17M/C (58W)
Rear Tire160/60ZR17M/C (69W)
Overall Width740 mm
Seat Height790 mm
Transmission6-speed
Rear SuspensionOffset laydown single shock with adjustable preload
Front BrakesDual 300 mm petal discs with dual piston caliper
Rear BrakesSingle 220 mm petal disc with single piston caliper
Fuel Capacity15.5 L
Maximum Power72.1 PS / 8500 rpm
Wheelbase1, 410 mm
Fuel SystemFuel injection: Ø36 mm x 2 (Keihin)

Summary

Kawasaki Ninja Vibration Damper Kit Installation Guide

Kit Contents and Tools Required

Lists the vibration damper kit components and necessary tools for installation.

Pre-Installation Preparation

Steps to take before starting the damper installation process.

Windshield Removal

Instructions for safely removing the motorcycle windshield.

Belly Pan Removal

Detailed steps to detach the motorcycle's belly pan.

Cowling Upper Trim and Meter Cover Removal

Procedures for removing upper trim panels and the meter cover.

Rear View Mirrors and Upper Cowling Removal

Steps for removing mirrors and the main upper cowling.

Main Cowling and Inner Panels Removal

Guide to remove main cowlings and their inner panels.

Headlight Assembly Removal

Instructions for detaching the headlight assembly.

Damper Placement and Modifications

Guidance on placing vibration dampers and performing specific modifications.

Reassembly Instructions

Steps for reassembling the motorcycle after damper installation.

Additional Information and Advanced Fixes

Extra tips and forum advice for eliminating vibration issues.

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