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Kawasaki WORKHORSE KLF300 - DATASHEET 2008 - User Manual

Kawasaki WORKHORSE KLF300 - DATASHEET 2008
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Kawasaki 2008
Workhorse KLF300
KEY POINTS
Low maintenance 4-stroke SOHC
engine
5-speed semi-automatic transmission
with reverse
Dual mode differential
Rear brake pedal operated parking
brake
Adjustable throttle limiter
Independent front and semi-
independent rear suspension
Head, tail and brake lights
Front and rear load carrying racks
Key lock ignition switch prevents
unauthorised operation
SPECIFICATIONS KLF300B6F
Engine type. .......................... 4-stroke, single cylinder, SOHC, air cooled, 2-valve
cylinder head
Displacement. ....................... 290 cm
3
Bore x stroke. ....................... 76.0 x 64.0 mm
Compression ratio. .............. 8.6:1
Maximum power. .................. 14.3 kW (19.5 PS) / 6,500 r/min
Maximum torque. ................. 22.6 N•m / 5,500 r/min
Minimum turning radius. ..... 2.9 m (diff lock), 2.6 m (diff mode)
Fuel system. ......................... Keihin CVK32 carburettor
Starting system. ................... electric starter with auxiliary recoil
Towing capacity. .................. 317 kg (trailer and cargo)
Load capacity, front / rear ... 32 kg / 63 kg
Transmission. ....................... 5-speed semi automatic with reverse
Frame type. ........................... double cradle, tubular steel
Rake / trail. ............................ 3º / 13 mm
Suspension, front. ................ double wishbone with twin shock absorbers
Suspension, rear. ................. quad-link with twin shock absorbers
Wheel travel, front / rear ...... 125 / 120 mm
Tyres, front / rear. ................. AT22 X 9-10 (tubeless) / AT24 X 11-10 (tubeless)
Brakes, front. ........................ 140 mm dual discs with single piston calipers
Brakes, rear. ......................... 160 mm dual drums
L x W x H. .............................. 1,910 x 1,160 x 1,065 mm
Wheelbase. ........................... 1,210 mm
Track, front / rear. ................. 834 / 844 mm
Ground clearance. ................ 195 / 154 mm (at centre of chassis / at rear final drive)
Seat height. ........................... 750 mm
Dry weight. ............................ 229 kg
Fuel tank capacity. ............... 9 L
Battery. .................................. 12V, 19Ah
Colour/s. ................................ Red
Warranty.................................12 months
NOTE: Specifications subject to change without notice.
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Summary

Kawasaki KLF300 Key Specifications

Kawasaki KLF300 Features and Benefits

Engine

Details the 290 cm³ 4-stroke SOHC air-cooled engine, including its low maintenance and balancer features.

Fuel System

Describes the Keihin CVK 32mm carburettor, throttle limiter, and choke for optimal performance and ease of use.

Transmission

Explains the user-friendly semi-automatic 5-speed transmission with reverse and its indicator light.

Dual-Mode Differential

Highlights the industry-exclusive 2WD dual-mode differential for traction or minimal ground disturbance.

Shaft Drive

Notes the reliable, quiet, and low maintenance shaft drive system.

Chassis

Covers the tubular double cradle frame for strength and protection of vital engine parts.

Double Wishbone Independent Front Suspension

Details the front suspension for a comfortable ride, maximum traction, and light steering effort.

Quad-Link Semi-Independent Rear Suspension

Describes the rear suspension designed for heavy use and a smooth ride.

Dual Front Disc Brakes, Dual Rear Drum Brakes

Explains the braking system for quick, sure stops and improved handling during braking.

Detail Features

Lists additional features like fenders, lights, fuel gauge, and rack/towing capacities.

Overview

The Kawasaki Workhorse KLF300 (KLF300B6F) is a robust and versatile all-terrain vehicle (ATV) designed for demanding work and recreational use. It features a low-maintenance 4-stroke, single-cylinder, SOHC, air-cooled, 2-valve engine with a displacement of 290 cm³, a bore and stroke of 76.0 x 64.0 mm, and a compression ratio of 8.6:1. This engine delivers a maximum power of 14.3 kW (19.5 PS) at 6,500 r/min and a maximum torque of 22.6 Nm at 5,500 r/min, ensuring ample power and torque across the rpm range for various tasks and terrains. An engine balancer is incorporated to reduce vibration, minimizing wear, noise, and rider fatigue.

The fuel system utilizes a Keihin CVK32 carburettor, providing excellent throttle response. For ease of use, an adjustable throttle limiter allows new users to ride at reduced speed and power levels, and a handlebar-mounted choke simplifies starting and warm-up. A two-stage foam air filter helps to minimize wear, contributing to the engine's longevity. The starting system includes an electric starter with an auxiliary recoil backup, ensuring the ATV can be started even if the battery is low.

The KLF300 is equipped with a user-friendly 5-speed semi-automatic transmission with reverse. This "just shift and go" system eliminates the need for a clutch lever, making it easy to operate. It offers a gear for every type of load or terrain, and an indicator light shows when reverse is engaged. The ATV also features a unique dual-mode differential, making it the only 2WD model in its class with this feature. The locked mode provides maximum traction, while the unlocked mode minimizes ground disturbance, offering versatility for different conditions. Power is transmitted via a reliable and quiet shaft drive system, which also requires low maintenance.

The chassis is built around a tubular double cradle frame, providing strength and reliability while protecting vital engine parts. The suspension system is designed for comfort and capability. The front features a double wishbone independent suspension with twin shock absorbers, offering a comfortable ride with minimal pitching and rolling. This setup allows each wheel to track over uneven ground for maximum traction with light steering effort. The twin dampers include coil springs and 5-way spring preload adjustment. The rear suspension is a quad-link semi-independent system, also with twin shock absorbers, built to handle heavy use while providing a smooth ride. It also features twin dampers with coil springs and 5-way spring preload adjustment. Wheel travel is 125 mm at the front and 120 mm at the rear.

Braking performance is assured by 140 mm dual discs with single-piston calipers at the front and 160 mm dual drums at the rear. These independently controlled front and rear brakes allow the rider to react to the traction of each wheel separately, improving handling during braking. A parking brake, operated by the rear brake pedal, is also included.

The KLF300 has a minimum turning radius of 2.9 m (diff lock) and 2.6 m (diff mode), enhancing maneuverability. It measures 1,910 mm in length, 1,160 mm in width, and 1,065 mm in height, with a wheelbase of 1,210 mm. The front track is 834 mm and the rear track is 844 mm. Ground clearance is 195 mm at the center of the chassis and 154 mm at the rear final drive. The seat height is 750 mm.

The ATV rides on AT22 X 9-10 (tubeless) tires at the front and AT24 X 11-10 (tubeless) tires at the rear. Its dry weight is 229 kg. The fuel tank capacity is 9 liters, and it is powered by a 12V, 19Ah battery. The standard color is red.

Practical features include huge fenders and mud flaps for excellent mud and splash protection, twin headlights for nighttime visibility, and brake lights triggered by both hand and foot brakes. A fuel gauge is included for convenience. Front and rear load-carrying racks are standard, with a combined load capacity of 95 kg (32 kg front / 63 kg rear). A rear trailer hitch bracket is also standard, offering a substantial 317 kg towing capacity (trailer and cargo). For security, a key lock ignition switch prevents unauthorized operation. Additional details include a manually operated compression release, a molded pin accessory connector, and two accessory leads built into the harness. The KLF300 comes with a 12-month warranty.

Kawasaki WORKHORSE KLF300 - DATASHEET 2008 Specifications

General IconGeneral
BrandKawasaki
ModelWORKHORSE KLF300 - DATASHEET 2008
CategoryOffroad Vehicle
LanguageEnglish

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