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Precautions and general guidelines before performing inspection or maintenance on the vehicle.
Visual identification of different vehicle models based on their appearance and features.
Key technical data and specifications for the vehicle's performance and dimensions.
Table providing conversion factors for various units of measurement used in the manual.
A chart outlining scheduled maintenance intervals for various vehicle operations and components.
Lists tightening torques for fasteners and specifies locking agents or sealants for proper assembly.
Details procedures for inspecting, cleaning, and maintaining the vehicle's fuel system components.
Covers inspection, cleaning, and maintenance of the vehicle's cooling system, including radiator and coolant.
Procedures for inspecting and servicing engine top-end components like valves and camshafts.
Maintenance procedures for the drive belt, drive pulley, and driven pulley systems.
Maintenance for the front and rear final gear cases, propeller shafts, and axles.
Inspection and maintenance procedures for front and rear brake systems, including pads, discs, and fluid.
Maintenance tasks related to steering system components, including inspection and alignment.
Inspection and maintenance of various electrical system components like battery, charging, and ignition.
Visual inspection of joint boots for damage, wear, or grease leaks.
Procedures for lubricating various parts of the vehicle with specified lubricants.
Guidelines for checking and tightening various bolts and nuts according to the maintenance chart.
Diagram showing the assembly of fuel system components with numbered parts.
Standard and service limit values for fuel system components like jets, needles, and sensors.
List of specialized tools required for fuel system servicing.
Procedures for removing, installing, and adjusting the throttle lever and cable assembly.
Steps for removing, installing, and lubricating the choke lever and cable.
Detailed procedures for inspecting, adjusting, and servicing the carburetor and its components.
Instructions for removing, cleaning, inspecting, and installing the air cleaner element and housing.
Procedures for removing, installing, and cleaning the fuel tank assembly.
Steps for removing, installing, cleaning, and inspecting the fuel tap.
Procedures for removing, installing, and inspecting the fuel pump.
Diagram illustrating the assembly of cooling system components with numbered parts.
Diagram showing the flow of coolant through the system and explaining its operation.
Standard and service limit values for coolant type, ratio, and radiator cap pressure.
List of specialized tools and sealants required for cooling system maintenance.
Procedures for inspecting coolant deterioration, level, draining, and filling.
Detailed steps for removing, installing, and inspecting the water pump and its components.
Procedures for removing, installing, cleaning, and inspecting the radiator and its cap.
Steps for removing, installing, and inspecting the thermostat and its housing.
Procedures for removing, installing, and inspecting the radiator fan switch.
Steps for removing, installing, and inspecting the coolant temperature warning light switch.
Diagram showing the assembly of engine top-end components with numbered parts.
Standard and service limit values for rocker case, camshaft, cylinder head, and valve components.
List of specialized tools and sealants for engine top-end servicing.
Procedures for removing and installing the camshaft chain tensioner.
Steps for removing, installing, disassembling, and assembling the rocker case and arms.
Procedures for removing, installing, and inspecting the camshaft and related components.
Steps for removing, installing, cleaning, and inspecting the cylinder head.
Procedures for valve removal, installation, inspection, and seat repair.
Detailed steps for removing, installing, and inspecting the cylinder, piston, and rings.
Procedures for removing, installing, and inspecting the muffler and exhaust pipes.
Diagram illustrating the assembly of converter system components with numbered parts.
Standard and service limit values for torque converter, drive belt, drive pulley, and driven pulley.
List of specialized tools required for converter system servicing.
Procedures for removing, installing, and disassembling the torque converter cover and related parts.
Instructions for removing, installing, inspecting, and adjusting the drive belt and its deflection.
Detailed steps for removing, disassembling, inspecting, and assembling the drive pulley.
Procedures for removing, disassembling, inspecting, and assembling the driven pulley.
Information on adjusting drive pulley and carburetor for high altitude operation.
Diagram showing the assembly of recoil starter components with numbered parts.
Procedures for removing, installing, and inspecting the recoil starter assembly.
Diagram illustrating the engine lubrication system components with numbered parts.
Standard and service limit values for engine oil type, viscosity, capacity, and oil pressure.
List of specialized tools and sealants for engine lubrication system servicing.
Diagram showing the flow of engine oil through the lubrication system.
Procedures for inspecting oil level, changing engine oil, and replacing the oil filter.
Steps for measuring engine oil pressure under specified conditions.
Procedures for removing, installing, and inspecting the oil pressure relief valve.
Steps for removing, installing, and inspecting the oil pump assembly.
Diagram showing the frame and engine mounting components with numbered parts.
Detailed step-by-step instructions for removing the engine from and installing it into the vehicle.
Diagram illustrating crankshaft and transmission components with numbered parts.
Standard and service limit values for crankshaft, connecting rods, and transmission components.
List of specialized tools and sealants for crankshaft and transmission servicing.
Procedures for disassembling and assembling the crankcase halves.
Steps for removing, installing, cleaning, and inspecting crankshaft and connecting rod assemblies.
Procedures for removing, installing, inspecting, and adjusting transmission components like shift levers and forks.
Inspection and replacement procedures for bearings and oil seals within the transmission.
Diagram showing the assembly of wheel and tire components with numbered parts.
Standard and service limit values for wheel alignment, tire pressure, and tread depth.
Identification of specialized tools, such as a jack, for wheel and tire service.
Procedures for inspecting and adjusting front wheel alignment and toe-in.
Steps for removing, installing, inspecting, and replacing wheels and rims.
Procedures for tire removal, installation, inspection, and inflation.
Steps for removing, installing, disassembling, and assembling the front hub.
Procedures for removing, installing, disassembling, and assembling the rear hub.
Diagram illustrating final drive components with numbered parts.
Standard and service limit values for gear cases, backlash, and lubrication.
List of specialized tools required for final drive servicing.
Procedures for removing, installing, disassembling, and assembling output bevel gears.
Detailed steps for removing, installing, disassembling, and assembling the front final gear case.
Procedures for removing, installing, and inspecting the rear propeller shaft.
Steps for removing, installing, and inspecting the rear axle and its components.
Procedures for removing, installing, disassembling, and assembling the rear final gear case.
Diagram showing brake system components with numbered parts.
Standard and service limit values for brake fluid, disc thickness, and pad lining.
Identification of specialized tools for brake system maintenance.
Information on brake fluid recommendations, level inspection, and fluid change procedures.
Steps for removing, installing, disassembling, and inspecting the master cylinder.
Procedures for removing, installing, disassembling, and assembling the brake calipers.
Steps for removing, installing, and inspecting the brake pads for wear.
Procedures for cleaning, removing, installing, and inspecting brake discs for wear and runout.
Reference to periodic maintenance for brake hose inspection and replacement.
Procedures for inspecting and adjusting rear brake lever, pedal, and cable free play.
Diagram illustrating suspension components with numbered parts.
Standard and service limit values for shock absorber preload and spring settings.
List of specialized tools required for suspension servicing.
Procedures for adjusting, removing, installing, and inspecting front and rear shock absorbers.
Steps for removing, installing, disassembling, and assembling front and rear suspension arms.
Procedures for removing the stabilizer and its related components.
Steps for installing the stabilizer, its holders, dampers, and joints.
Diagram showing steering system components with numbered parts.
Standard and service limit values for tie-rod length.
List of specialized tools for steering system maintenance.
Procedures for steering stem removal, installation, and clamp inspection.
Steps for removing, installing, and inspecting the front knuckle and its bearings.
Procedures for tie-rod removal, installation, and end inspection.
Steps for removing, installing, and adjusting the handlebar and its related components.
Diagram illustrating frame components with numbered parts.
Procedures for removing and installing the vehicle seat.
Steps for removing, installing, and attaching front and rear carrier brackets.
Procedures for removing and installing front and rear fenders.
Steps for removing and installing various covers like middle, left side, and right side covers.
Procedures for removing and installing front, bottom, and rear guards.
Steps for removing and installing left and right footboards and their brackets.
Procedures for removing and installing the trailer hitch bracket.
Diagram identifying the location of various electrical system components on the vehicle.
Diagram showing the assembly of electrical system components with numbered parts.
Standard and service limit values for battery, charging system, ignition, and starter system components.
Comprehensive diagrams illustrating the electrical system's wiring connections and circuits.
List of specialized tools required for electrical system servicing.
Important safety precautions and guidelines for servicing electrical systems.
Procedures for inspecting wiring harnesses, connectors, and checking continuity.
Steps for removing, installing, activating, charging, and inspecting the battery.
Procedures for inspecting the alternator, regulator/rectifier, and charging system circuit.
Steps for servicing spark plugs, ignition coils, crankshaft sensor, and ignition timing.
Procedures for removing, installing, disassembling, and inspecting the electric starter motor and its components.
Troubleshooting and inspection procedures for the 2WD/4WD and engine brake actuator control systems.
Inspection and memory clearing procedures for the drive belt failure detection system.
Procedures for inspecting the air temperature sensor and carburetor heater resistance.
Inspection and testing procedures for various switches like radiator fan, coolant temperature, and brake light switches.
Procedures for removing, installing, and inspecting fuses.
A guide to diagnosing and resolving common problems encountered with the vehicle's systems.
Diagrams illustrating the correct routing of cables, wires, and hoses throughout the vehicle.
General| Brand | Kawasaki |
|---|---|
| Model | Brute Force 750 |
| Category | Offroad Vehicle |
| Language | English |
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