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Kawasaki KFX700 - User Manual

Kawasaki KFX700
435 pages
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KFX700
All Terrain Vehicle
Service Manual

Table of Contents

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Summary

General Information

Before Servicing

Essential precautions and procedures before performing vehicle inspection or disassembly.

General Specifications

Detailed technical specifications for dimensions, engine, performance, and electrical systems.

Periodic Maintenance

Periodic Maintenance Chart

Scheduled maintenance intervals and tasks for optimal vehicle condition.

Torque and Locking Agent

Lists tightening torques and specifies locking agents for major fasteners.

Specifications

Standard values and service limits for key components during maintenance.

Fuel System Maintenance

Procedures for inspecting and adjusting throttle and choke systems.

Fuel System

Carburetor

Details on idle speed, pilot screw adjustment, and fuel level inspection.

Air Cleaner

Instructions for removing, cleaning, and inspecting the air cleaner element.

Cooling System

Water Pump

Steps for water pump cover removal, installation, and impeller maintenance.

Radiator

Instructions for radiator removal, installation, inspection, and cleaning.

Engine Top End

Cylinder Head

Detailed steps for cylinder head removal, installation, cleaning, and warp inspection.

Valves

Procedures for valve clearance inspection, adjustment, removal, and installation.

Cylinder and Piston

Steps for cylinder removal, piston removal, and installation, including wear inspection.

Converter System

Drive Belt

Procedures for drive belt removal, installation, inspection, and deflection adjustment.

Drive Pulley

Steps for drive pulley removal, disassembly, inspection, and assembly.

Engine Lubrication System

Engine Oil and Oil Filter

Procedures for checking oil level, changing oil, and replacing the oil filter.

Engine Removal;Installation

Engine Removal

Detailed steps for removing the engine from the vehicle.

Crankshaft;Transmission

Crankshaft;Connecting Rod

Procedures for crankshaft and connecting rod removal, installation, and inspection.

Transmission

Steps for shift lever, cables, and transmission removal/installation.

Wheels;Tires

Wheel Alignment

Procedure for inspecting and adjusting front wheel toe-in.

Tires

Steps for tire removal, installation, and pressure checks.

Final Drive

Rear Axle

Steps for rear axle removal, installation, and bearing inspection.

Final Gear Case

Procedures for oil level inspection, change, removal, installation, and disassembly.

Brakes

Brake Fluid

Recommendations and procedures for brake fluid level, change, and air bleeding.

Master Cylinder

Steps for front brake master cylinder removal, installation, disassembly, and assembly.

Brake Pads

Instructions for front brake pad removal, installation, and wear inspection.

Suspension

Shock Absorbers

Procedures for front and rear shock absorber inspection, adjustment, removal, and installation.

Swingarm

Procedures for swingarm removal, installation, disassembly, and assembly.

Steering

Steering Stem Removal

Procedure for removing the steering stem assembly from the frame.

Handlebar

Instructions for handlebar removal, installation, and holder bolt tightening.

Electrical System

Battery

Procedures for battery removal, installation, and electrolyte filling.

Charging System

Steps for alternator cover removal, stator installation, and regulator/rectifier inspection.

Ignition System

Procedures for spark plug, ignition coil, and crankshaft sensor inspection and testing.

Electric Starter System

Steps for starter motor removal, installation, disassembly, and assembly.

Appendix

Troubleshooting Guide

A guide to diagnosing and resolving common vehicle problems.

Cable, Wire, and Hose Routing

Diagrams illustrating the correct routing of cables, wires, and hoses.

Summary

General Information

Before Servicing

Essential precautions and procedures before performing vehicle inspection or disassembly.

General Specifications

Detailed technical specifications for dimensions, engine, performance, and electrical systems.

Periodic Maintenance

Periodic Maintenance Chart

Scheduled maintenance intervals and tasks for optimal vehicle condition.

Torque and Locking Agent

Lists tightening torques and specifies locking agents for major fasteners.

Specifications

Standard values and service limits for key components during maintenance.

Fuel System Maintenance

Procedures for inspecting and adjusting throttle and choke systems.

Fuel System

Carburetor

Details on idle speed, pilot screw adjustment, and fuel level inspection.

Air Cleaner

Instructions for removing, cleaning, and inspecting the air cleaner element.

Cooling System

Water Pump

Steps for water pump cover removal, installation, and impeller maintenance.

Radiator

Instructions for radiator removal, installation, inspection, and cleaning.

Engine Top End

Cylinder Head

Detailed steps for cylinder head removal, installation, cleaning, and warp inspection.

Valves

Procedures for valve clearance inspection, adjustment, removal, and installation.

Cylinder and Piston

Steps for cylinder removal, piston removal, and installation, including wear inspection.

Converter System

Drive Belt

Procedures for drive belt removal, installation, inspection, and deflection adjustment.

Drive Pulley

Steps for drive pulley removal, disassembly, inspection, and assembly.

Engine Lubrication System

Engine Oil and Oil Filter

Procedures for checking oil level, changing oil, and replacing the oil filter.

Engine Removal;Installation

Engine Removal

Detailed steps for removing the engine from the vehicle.

Crankshaft;Transmission

Crankshaft;Connecting Rod

Procedures for crankshaft and connecting rod removal, installation, and inspection.

Transmission

Steps for shift lever, cables, and transmission removal/installation.

Wheels;Tires

Wheel Alignment

Procedure for inspecting and adjusting front wheel toe-in.

Tires

Steps for tire removal, installation, and pressure checks.

Final Drive

Rear Axle

Steps for rear axle removal, installation, and bearing inspection.

Final Gear Case

Procedures for oil level inspection, change, removal, installation, and disassembly.

Brakes

Brake Fluid

Recommendations and procedures for brake fluid level, change, and air bleeding.

Master Cylinder

Steps for front brake master cylinder removal, installation, disassembly, and assembly.

Brake Pads

Instructions for front brake pad removal, installation, and wear inspection.

Suspension

Shock Absorbers

Procedures for front and rear shock absorber inspection, adjustment, removal, and installation.

Swingarm

Procedures for swingarm removal, installation, disassembly, and assembly.

Steering

Steering Stem Removal

Procedure for removing the steering stem assembly from the frame.

Handlebar

Instructions for handlebar removal, installation, and holder bolt tightening.

Electrical System

Battery

Procedures for battery removal, installation, and electrolyte filling.

Charging System

Steps for alternator cover removal, stator installation, and regulator/rectifier inspection.

Ignition System

Procedures for spark plug, ignition coil, and crankshaft sensor inspection and testing.

Electric Starter System

Steps for starter motor removal, installation, disassembly, and assembly.

Appendix

Troubleshooting Guide

A guide to diagnosing and resolving common vehicle problems.

Cable, Wire, and Hose Routing

Diagrams illustrating the correct routing of cables, wires, and hoses.

Kawasaki KFX700 Specifications

General IconGeneral
BrandKawasaki
ModelKFX700
CategoryOffroad Vehicle
LanguageEnglish

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