Exploded View63
DFI System68
DFI Parts Location72
Specifications74
Special Tools and Sealant75
DFI Servicing Precautions76
Troubleshooting the DFI System78
- Outline78
Inquiries to Rider82
DFI System Troubleshooting Guide85
Self-Diagnosis93
- Self-Diagnosis Outline93
- Self-Diagnosis Procedures93
- How to Read Service Codes95
- How to Erase Service Codes95
- Service Code Table96
- Backups97
Main Throttle Sensor (Service Code 11)98
- Main Throttle Sensor Replacement98
- Main Throttle Sensor Input Voltage Inspection100
- Main Throttle Sensor Output Voltage Inspection101
- Main Throttle Sensor Resistance Inspection102
Inlet Air Pressure Sensor (Service Code 12)104
- Inlet Air Pressure Sensor Removal104
- Inlet Air Pressure Sensor Installation104
- Inlet Air Pressure Sensor Input Voltage Inspection104
- Inlet Air Pressure Sensor Output Voltage Inspection105
Inlet Air Temperature Sensor (Service Code 13)109
- Inlet Air Temperature Sensor Removal/Installation109
- Inlet Air Temperature Sensor Output Voltage Inspection110
- Inlet Air Temperature Sensor Resistance Inspection111
Water Temperature Sensor (Service Code 14)112
- Water Temperature Sensor Removal/Installation112
- Water Temperature Sensor Output Voltage Inspection112
- Water Temperature Sensor Resistance Inspection112
Crankshaft Sensor (Service Code 21)114
- Crankshaft Sensor Removal/Installation114
- Crankshaft Sensor Inspection114
Vehicle-Down Sensor (Service Code 31)115
- Vehicle-Down Sensor Removal115
- Vehicle-Down Sensor Installation115
- Vehicle-Down Sensor Inspection115
Fuel Injector (Service Code 41)118
- Fuel Injector Removal118
- Fuel Injector Installation118
- Audible Inspection119
- Fuel Injector Power Source Voltage Inspection119
- Fuel Injector Output Voltage Inspection120
- Injector Signal Test120
- Injector Resistance Inspection121
- Injector Unit Test121
- Injector Fuel Line Inspection122
Fuel Pump Relay (Service Code 46)124
- Fuel Pump Relay Removal124
- Fuel Pump Relay Inspection124
FI Indicator Light125
- FI Indicator Light Inspection125
Ecu126
- ECU Removal126
- ECU Installation126
- ECU Power Supply Inspection126
Fuel Line128
- Fuel Pressure Inspection128
- Fuel Flow Rate Inspection129
Fuel Pump131
- Fuel Pump Removal131
- Fuel Pump Installation131
- Fuel Pump Operation Inspection132
- Fuel Pump Operating Voltage Inspection132
- Pressure Regulator Removal133
- Pump Screen, Fuel Filter Cleaning133
Throttle Lever and Cable135
- Throttle Lever Free Play Inspection135
- Throttle Lever Free Play Adjustment135
- Throttle Cable Lubrication135
- Throttle Cable Removal135
- Throttle Cable Installation135
- Throttle Case Removal/Disassembly136
- Throttle Case Assembly/Installation136
- Throttle Case Inspection137
Throttle Body Assy138
- Idle Speed Inspection138
- Throttle Body Assy Removal138
- Throttle Body Assy Installation139
- Throttle Body Assy Disassembly140
- Throttle Body Assy Assembly141
Air Cleaner142
- Air Cleaner Element Removal142
- Air Cleaner Element Instalation142
- Air Cleaner Element Cleaning and Inspection143
- Air Cleaner Draining143
- Air Cleaner Housing Removal143
- Air Cleaner Housing Installation144
- Air Cleaner Duct and Resonator Tank Removal144
- Air Cleaner Duct and Resonator Tank Installation145
Fuel Tank146
- Fuel Tank Removal146
- Fuel Tank Installation147
- Fuel Tank Cleaning148

Cooling System 4-1 Cooling System149

Engine Top End167

Engine Right Side207

Engine Lubrication System229

Engine Removal/Installation245

Crankshaft/Transmission 9-1 Crankshaft/Transmission255

Wheels/Tires 10-1 Wheels/Tires287

Final Drive 11-1 Final Drive305

Brakes 12-1 Brakes321

Suspension 13-1 Suspension351

Steering 14-1 Steering379

Frame 15-1 Frame395

Electrical System 16-1 Electrical System411

Brand	Kawasaki
Model	KFX450R
Category	Offroad Vehicle
Language	English

Kawasaki KFX450R Service Manual

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Kawasaki KFX450R Specifications

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