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KAYO MOTOR K2 - User Manual

KAYO MOTOR K2
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ZHEJIANG KAYO MOTOR CO., LTD.
1
KAYO MOTO
K2
Service Manual
WWW.KAYOMOTO.COM

Table of Contents

Questions and Answers

Summary

Preface

Symbols and Meanings of Special Words

Suggestions for Daily Use

Operation notes

Precautions for safety

Essential safety measures during operation and maintenance.

Precautions for disassembly and assembly

Guidelines for safely taking apart and reassembling components.

Vehicle components and location

VIN Code and Engine Number

The Vehicle Parameter

Important fastener specifications

The Vehicle Control

Clutch lever inspection

Procedure to inspect the clutch lever for proper function.

Front brake lever inspection

Procedure to inspect the front brake lever for proper function.

Precautions Before Use

The running-in process

Recommended procedure for initial engine break-in.

Drive Guide

Check items before driving

List of pre-ride checks for safe operation.

Suggested inspection time for all parts of the vehicle

Suspension system

Check the vehicles compression and rebound (with rider)

How to check suspension performance with rider weight.

Adjustment for the spring preload of rear shock absorber

How to adjust rear shock absorber spring preload.

Disassembly and inspection of vehicle parts

Disassembly and installation of front disc brake

Steps for removing and installing the front disc brake.

Disassembly and installation of front shock absorber

Steps for removing and installing the front shock absorber.

Check and maintain of brake system

Adjust the stroke of the front brake lever

How to adjust the front brake lever stroke.

Add the front brake fluid

How to add front brake fluid.

Tire inspection and maintenance

Check the tire pressure

How to check and set tire pressure.

Electrical system

Battery removal and installation

Steps for removing and installing the battery.

Engine installation

Engine inspection and maintenance

Cylinder head part

Inspection and maintenance of cylinder head components.

Valve clearance adjustment

How to adjust valve clearances.

Cylinder and Piston

Inspection of pistons and piston rings

How to inspect pistons and piston rings.

Piston installation

Steps for installing the piston.

Right cover, clutch, starting mechanism, shifting mechanism

Disassembly of the clutch

Steps for disassembling the clutch assembly.

Troubleshooting

Common faults and solutions for clutch and related parts.

Left cover, double gear, magneto

Magneto Inspection

How to inspect magneto components.

Crankcase, Transmission

Crankcase Removal

Steps for removing the crankcase.

Crankshaft inspection

How to inspect the crankshaft.

MOTORCYCLE CLEANING

STORAGE

PREPARING FOR LONG STORAGE

Procedures for storing the motorcycle for an extended period.

MAINTENANCE POINTS

PREPARING FOR USE AFTER LONG STORAGE

Steps to prepare motorcycle for use after long-term storage.

Summary

Preface

Symbols and Meanings of Special Words

Suggestions for Daily Use

Operation notes

Precautions for safety

Essential safety measures during operation and maintenance.

Precautions for disassembly and assembly

Guidelines for safely taking apart and reassembling components.

Vehicle components and location

VIN Code and Engine Number

The Vehicle Parameter

Important fastener specifications

The Vehicle Control

Clutch lever inspection

Procedure to inspect the clutch lever for proper function.

Front brake lever inspection

Procedure to inspect the front brake lever for proper function.

Precautions Before Use

The running-in process

Recommended procedure for initial engine break-in.

Drive Guide

Check items before driving

List of pre-ride checks for safe operation.

Suggested inspection time for all parts of the vehicle

Suspension system

Check the vehicles compression and rebound (with rider)

How to check suspension performance with rider weight.

Adjustment for the spring preload of rear shock absorber

How to adjust rear shock absorber spring preload.

Disassembly and inspection of vehicle parts

Disassembly and installation of front disc brake

Steps for removing and installing the front disc brake.

Disassembly and installation of front shock absorber

Steps for removing and installing the front shock absorber.

Check and maintain of brake system

Adjust the stroke of the front brake lever

How to adjust the front brake lever stroke.

Add the front brake fluid

How to add front brake fluid.

Tire inspection and maintenance

Check the tire pressure

How to check and set tire pressure.

Electrical system

Battery removal and installation

Steps for removing and installing the battery.

Engine installation

Engine inspection and maintenance

Cylinder head part

Inspection and maintenance of cylinder head components.

Valve clearance adjustment

How to adjust valve clearances.

Cylinder and Piston

Inspection of pistons and piston rings

How to inspect pistons and piston rings.

Piston installation

Steps for installing the piston.

Right cover, clutch, starting mechanism, shifting mechanism

Disassembly of the clutch

Steps for disassembling the clutch assembly.

Troubleshooting

Common faults and solutions for clutch and related parts.

Left cover, double gear, magneto

Magneto Inspection

How to inspect magneto components.

Crankcase, Transmission

Crankcase Removal

Steps for removing the crankcase.

Crankshaft inspection

How to inspect the crankshaft.

MOTORCYCLE CLEANING

STORAGE

PREPARING FOR LONG STORAGE

Procedures for storing the motorcycle for an extended period.

MAINTENANCE POINTS

PREPARING FOR USE AFTER LONG STORAGE

Steps to prepare motorcycle for use after long-term storage.

KAYO MOTOR K2 Specifications

General IconGeneral
BrandKAYO MOTOR
ModelK2
CategoryMotorcycle
LanguageEnglish

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