KAYO MOTOR TS90 User Manual

87 pages

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ZHEJIANG KAYO MOTOR CO., LTD.

KAYO MOTO

TS90

SERVICE MANUAL

www.kayomoto.com

Table of Contents4
Meanings of Representation9
Symbols Used9
Degrees of Risk and Symbols9
Advice10
2021 Ts90 Components and Positions11
Vin Code13
Engine Number13
Parameter13
Controls14
Front Disc Brake15
Throttle Lever15
Starting15
Stopping16
Fuel Tank Switch16
Shifting16
Rear Disc Brake17
Parking Support17
Prepareing for Use18
Advice on First Use18
Riding Instructions18
Preparation before Riding18
Precautions for Starting19
Preacutions for Turning19
Precautions for Acceleration19
Precautions for Shifting20
Precautions for Braking20
Precautions for Stopping & Parking20
Suggested Inspection Time for All Parts of the Vehicle20
Suspension System21
Driver22
Measure the Distance between the Center of the Rear Wheel and the Rear Fender in Suspension22
Measure Distance between Center of Rear Wheel and Rear Fender under no Load22
Measure Distance between Rear Wheel Center and Rear Fender in22
Driving Condition22
Adjusting the Spring Preload of Rear Shock Absorber23
Check for the Setting of Front Shock Absorber23
Adjusting the Handlebar23
Vehicle Maintenance23
Placement23
Removing or Installing the Front Disc Brake24
Removing or Installing the Front Shock Absorber24
Removing or Installing the Linkage25
Check the Front Steering25
Lubrication and Installation of Steering Head Bearing26
Removing or Installing the Front Fender26
Removing or Installing the Rear Shock Absorber27
Removing or Installing the Seat Cushion27
Removing or Installing the Air Filter27
Cleaning and Maintenance of Air Filter27
Removing or Installing the Exhaust Pipe28
Removing or Installing the Muffler Tube28
Removing or Installing the Fuel Tank28
Check and Clean the Chain29
Removing or Installing the Chain29
Check and Adjust the Chain Tension29
Check the Structure of the Rear Sprocket, Engine Sprocket and Guide Chain30
Check the Frame30
Check the Fork30
Check the Throttle Cable31
Check the Steering Handle31
Check and Maintenance the Brake System31
Check the Free-Play of Front Brake Lever31
Check the Disc Brake31
Check the Front Brake Liquid Level32
Refuel the Front Brake Liquid Level32
Check the Front Brake Pads32
Check the Free-Play of Foot Brake33
Check and Refuel the Rear Brake Disk Liquid Level33
Check the Rear Brake Pads33
Tire Inspection and Maintenance34
Removing or Installing the Front Wheel34
Removing or Installing the Rear Wheel34
Tire Inspection35
Check Tire Pressure35
Check Spoke35
Installing the Engine35
Adjustment36
Check the Valve Clearance36
Compression Pressure Check36
The Engine Adjustment37
Idle Speed Adjustment of Carburetor37
Clean the Carburetor37
Check the Shift Lever Position38
Adjust the Shift Lever Position38
Inspection or Replacement of Spark Plugs38
Lubricant Selection39
Lubricant Inspection39
Lubricant Replacement39
Cylinder Head and Valve40
Notice40
Trouble Occurence and Cause Analysis40
Cover41
Check the Valve Clearance41
Cylinder Head Inspection43
Replacement of the Valve Guide43
Installing the Cylinder Head44
Cylinder Block and Piston45
Notice45
Main Parameters and Maintenance Standard of Piston45
Trouble Occurence and Cause Analysis47
Cylinder Block Inspection48
Removal of Piston and Piston Ring48
Piston and Piston Ring Inspection48
Installing the Piston Ring49
Installing the Piston49
Clutch 、 Driving Gear 、 Driven Gear 、 Shift50
Trouble Occurence and Cause Analysis51
Removal of the Right Cover52
Adjust the Clutch Stroke52
Check the Right Crankshaft Cover52
Removal of the Clutch53
Removal of the Driving Gear and Driven Gear53
Removal of the Oil Pumb53
Removal of the Shift Mechanism54
Removal of the Right Crankshaft Cover54
Clutch Inspection54
Driving Gear and Driven Gear Inspection55
Oil Pump Inspection55
Shift Mechanism Inspection55
Assemble the Shift Mechanism55
Assemble the Oil Pumb55
Assemble the Driving Dear and Drivn Gear56
Assemble the Clutch56
Installing the Cluth56
Installing the Right Crankshaft Cover57
Assemble the Right Crankshaft Cover57
Assemble the Right Decorative Cover57
Magneto, Timing Chain57
Notices57
Removal of the Rear Left Cover58
Removal of the Front Left Cover58
Removal of the Magneto Stator58
Removal of the Starter Motor and Starter Sprocket59
Removal of the Transition Plate59
Removal of the Timing Chain59
Rods59
Front Left Cover and Rear Left Cover Inspection59
Inspection60
Starter Chain Inspection60
Magneto Stator and Rotor Inspection60
Installation of the Tension Arms and the Tesion Rods60
Installation of the Tension Roller60
Installation of the Transition Plate61
Installation of the Starter Motor and Starter Sprocket61
Installation of the Magneto Stator61
Installation of the Magneto Rotor62
Installation of the Left Side Cover62
Crankcase and Crankshaft62
Main and Counter Shaft62
Variable Speed Drum62
Notices62
Main Parameters and Maintenance Standards62
Trouble Occurence and Cause63
Analysis63
Disassemble of the64
Removal of the Crank64
Removal of the Main and Counter Shaft65
Disassemble of the Variable Speed Drum65
Crankshaft Inspection65
Left and Right Crankcase Bearing Inspection65
Shift Fork and Shift Fork Shaft Inspection66
Main and Counter Shaft Combination Inspection66
Starter Shaft Inspection66
Variable Speed Drum Inspection66
Installation of the Variable Speed Drum66
Installation of Main and Counter Shaft66
Installation of the Crank Shaft and the Starter Shaft66
Installation of the67
Engine Troubleshooting67
Maintenance Points75
Tightening Torque Table for the Whole Vehicle83

Questions and Answers:

Т
ТренболонApr 20, 2025
Какой размер ведущей звезды на kayo ts 90 (2022)

KAYO MOTOR TS90 Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic fork
Front Brake	Disc
Rear Brake	Drum
Fuel Tank Capacity	4.5L
Engine Type	Single cylinder, 4-stroke, air-cooled
Transmission	4-speed
Starting System	Electric and kick start

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KAYO MOTOR TS90 User Manual

Table of Contents

Questions and Answers:

KAYO MOTOR TS90 Specifications

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