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KEMEL EVK2RV - User Manual

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Doc. No. 15ME-014-2
Stern tube seal
INSTRUCTION
MANUAL
Type EVK2RV
Thank you very much for buying our EVK stern tube seal this time.
Please read this instruction manual carefully before use, and then use it correctly.
Please keep this instruction manual at hand so that it is always available for reference.
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Summary

Installation Guide

Inspection Before Seal Installation

Check shaft sleeve and hull for damage, corrosion, and repair needs.

Painting on Shaft Sleeve

Remove grease, apply epoxy paint for corrosion protection on shaft sleeve.

Assembling Components

Steps for assembling inflatable ring, casing, seal ring, and mating ring.

Piping Instructions

Water Supply Piping

Confirm water supply pressure and hose condition for seal.

Air Supply Piping

Requirements for air supply piping, including escape valve and avoiding twisting.

Inspection Procedures

Inspection Before Launching

Supply air and water pressure to check for leaks and air pressure drop.

Inspection After Launching

Check for continuous water leakage from seal ring and verify air pressure.

Handling and Maintenance

Preparation Before Running

Procedures for purging air in inflatable ring and casing, and starting cooling water pump.

Inflatable Ring Handling Procedure

Steps for inspecting or replacing a seal ring at sea, ensuring shaft is stopped.

General Maintenance

General maintenance during normal operation, checking seal performance, and avoiding over-pressurizing the inflatable ring.

Seal Ring Replacement at Sea

Steps to replace seal rings at sea if significant water leakage occurs.

Parts Replacement Intervals

Seal Ring Replacement

Estimated life of seal rings (2-4 years) and recommendation to replace garter spring.

Inflatable Ring Lifespan

Expected life of inflatable ring (5 years) and replacement advice if damaged.

O Ring Lifespan

Expected life of "O" rings (5 years) and advice on replacement during disassembly.

Mating Ring Reconditioning

Reconditioning worn mating rings via lathing or emery paper.

Rubber Hose Lifespan

Expected life of rubber hose (5 years) and replacement advice during dry docking.

Carbon Brush Replacement

Replacement criteria for carbon brushes when worn below 17mm.

Handling Check Sheet

Checks Before Installation

Checklist for installation of the seal, shaft sleeve, and casing.

Checks After Installation

Procedures to confirm sealing performance and air pressure after installation.

Checks Before Launching

Checks for inflatable ring performance, shaft stoppage, and leakage before launching.

Checks During Operation

Monitoring water pressure, sealing condition, and air pipe coupling during operation.

Periodical Maintenance Schedule

Sealing Condition Monitoring

Daily check for leakage, increase/decrease in rate, and acceptable leakage for lubrication.

Supply Water Pressure Check

Verify supply water pressure matches shaft center level pressure.

Sea Water Filter Maintenance

Weekly check and prevention of clogging in the sea water filter element.

Grounding Device Inspection

Weekly check of carbon brush function, dust, and oil on the sliding surface.

Inflatable Ring Inspection

Annual check for air pressure, water leakage, and seal ring condition.

Disassembly Condition Checks

Annual check of seal ring, mating ring wear, and shaft sleeve surface condition.

Rubber Hose Inspection

Annual check of rubber hose for cracks and hose band tightness.

Troubleshooting Guide

Mating Ring Temperature Issues

Troubleshooting for mating ring temperature issues, like being too hot.

Water Leakage Troubleshooting

Diagnosing and resolving excessive water leakage, including causes like warped or worn rings.

Supply Water Pressure Problems

Addressing issues related to supply water pressure and potential leakage.

Inflatable Ring Malfunctions

Troubleshooting inflatable ring inflation issues, air pressure drop, and leakage.

Appendix

Protection of Spare Seal Ring

Guidance on protecting spare seal rings on the shaft from contamination and damage.

Shaft Grounding Units Information

Information related to shaft grounding units.

KEMEL EVK2RV Specifications

General IconGeneral
BrandKEMEL
ModelEVK2RV
CategoryIndustrial Equipment
LanguageEnglish