Kemppi FastMig MSF 55 User Manual

Operating manual • English
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FastMig
MSF 53, 55, 57

Kemppi FastMig MSF 55 Specifications

General

Brand	Kemppi
Model	FastMig MSF 55
Category	Welding System
Language	English

Summary

1. PREFACE

1.2.1 OPERATION CONTROL AND CONNECTORS

Functions of SF 51 and SF 54 function panel

Functions of SF 52 and SF 53 function panel

1.2.2 Connection of system

1.2.3 DuraTorque™ 400, 4 wheel wire feed mechanism

2. INSTALLATION

2.1 ASSEMBLY OF MIG SYSTEM

Steps for assembling the MIG system, including power source and wire feeder.

2.3 MOUNTING OF MIG WELDING GUN

Instructions for mounting the MIG welding gun and troubleshooting.

2.4 MOUNTING AND LOCKING OF WIRE SPOOL

2.5 AUTOMATIC WIRE FEED TO GUN

2.6 ADJUSTMENT OF PRESSURE

2.7 ADJUSTMENT OF TIGHTNESS OF REEL BRAKE

2.9 GROUND CABLE

2.10 SHIELD GAS

2.10.1 Installing gas bottle

2.11 MAIN SWITCH I/O

3. CONTROL PANELS OPERATIONS

3.1 SF 51 AND SF 54 OPERATIONS

Detailed explanation of the functions and controls on the SF 51/SF 54 panel.

SF 51 and SF 54 Operations

Basic settings and displays (11, 12, 2, 8)

Explains setting wire feed speed, voltage, and interpreting displays.

Selection of MIG operating procedure (10a)

How to select between 2T and 4T MIG welding procedures.

Selection of welding process (9)

How to select welding processes like MMA, MIG, 1-MIG.

3.2 SF 52 AND SF 53 OPERATIONS

Main switch, ON/OFF (1)

Controls the power for the wire feed unit, starting and stopping operation.

Basic settings and displays (14, 16, 2, 8)

Explains setting wire feed speed, voltage, and display information.

Selection of MIG operating procedure (10)

How to select between 2T and 4T MIG welding procedures.

SF 52 and SF 53 Operations

Adjustment of MIG dynamics/Arc Force (3)

Adjusting welding stability and spatter amount via MIG dynamics/Arc Force.

Gas test (5)

Wire feed test (7)

Selection of welding process (11)

Choosing between MIG, 1-MIG, FR-MIG, or MMA welding processes.

Additional MIG functions (13)

Activation of additional MIG functions

Activating functions like Creep Start, Hot Start, and Crater Level.

Programming from panel

Memory functions (15)

Storage of settings

How to record and store welding values and function options in memory.

Use of stored settings

How to recall and use previously stored welding settings.

Synergic 1-MIG or FR-MIG welding (9, 11)

Information on Synergic 1-MIG and FR-MIG welding processes.

Welding arc/programme selection

How to select the appropriate welding arc or programme.

Use of a selected welding arc/programme

FastMig™ synergic MIG-programs

3.3 SETUP FUNCTIONS (10)

Normal MIG -welding SETUP -parametres

Lists and explains setup parameters for normal MIG welding.

Synergic MIG -welding SETUP -parametres

Lists and explains setup parameters for synergic MIG welding.

WiseRoot

Start Time

Start Voltage Level

Common SETUP-parametres for MIG-processes (only SF53, SF55)

Device Address

Using features of PMT Gun

Gas Guard Connected

LongSystem Mode

Code Entry

PIN Code Entry

Panel Locking

Restore Factory Settings

5. FASTMIG™™ ERROR CODES

Error code examples:

Lists and explains common error codes encountered on the panel display.

Err 2: Undervoltage

Error code indicating low supply voltage.

Err 3: Overvoltage

Error code indicating high supply voltage.

Err 4: Power source is overheated

Error code for an overheated power source.

Err 5: Water unit alarm

Error code for issues with the water circulation system.

Err 54: No data communication from power source

Error code for communication loss between units.

Err 55: Power source is busy

Error code indicating the power source is occupied.

Err 61: The water unit is not found

Error code if the water unit is not detected.

Err 153: Overheating of liquid-cooled PMT gun

Error code for overheating of the liquid-cooled MIG gun.

Err 154: Overloading of the wire feed motor

Error code for the wire feed motor being overloaded.

Err 155: Warning of the wire feed unit overloading

Warning for the wire feed unit motor load level.

Err 165: Gas guard alarm

Error code indicating low gas pressure.

Err 171: Configuration not found for the device

Error code for missing device configuration.

Err 172: A wrong configuration code has been supplied

Error code for an incorrect configuration code.

Err 201: Use of PMT gun is prevented

Error code preventing PMT gun usage due to settings.

Err 221: Two wire feeders connected with the same device address.

Error code for duplicate device addresses.

Other error codes:

Guidance for unlisted error codes and contacting service.

6. SERVICE, OPERATION DISTURBANCES

Check:

Maintenance checks for feed rolls, wire guide tubes, and connections.

9. TECHNICAL DATA

Operating voltage

Rated power at max. current

Load capacity 40°C

Wire feed mechanism

Diameter of wire feed roll

Wire feed speed

Filler wires

Wire spool

Gun connection

Operation temperature

Storage temperature

Degree of protection

EMC class

External dimensions

Weight