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Kemppi miniarc 140 User Manual

Kemppi miniarc 140
21 pages
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Troubleshooting guide
Ver 1.0
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Kemppi miniarc 140 Specifications

General IconGeneral
BrandKemppi
Modelminiarc 140
CategoryPower Supply
LanguageEnglish

Summary

Technical Data

Operating Principle and Main Circuit

Operating Principle Explanation

Explains the 'dual-Forward'-inverter operating principle and PWM control.

Main Circuit Diagram Overview

Illustrates the main electrical circuit of the power source.

Troubleshooting Guide

General Precautions and Checks

General safety advice and initial visual checks before troubleshooting.

Troubleshooting Chart

Provides a table of disturbances, possible causes, and remedies.

Power Source Not Starting Issues

Addresses issues where the power source does not start, OCV is 0V, or overheat LED blinks.

Power Source Loadability Issues

Covers scenarios where the power source starts but shuts down when loaded or cannot be loaded.

Welding Current Adjustment Issues

Diagnoses problems with the welding current not being adjustable via the potentiometer.

Main Circuit Diagrams

Circuit Diagram (Pre Serial No. 1085088/M)

Schematic of the main circuit for models before serial number 1085088/M.

Circuit Diagram (From Serial No. 1085088/M)

Schematic of the main circuit for models from serial number 1085088/M onwards.

Functional Tests and Measurements

Measuring Point 1: Main Transformer T001 Primary Voltage

Procedure for measuring the primary voltage of the main transformer T001.

Control Card A001 Measurements

Measurement Point 1: Primary Voltage

Details for measuring the primary voltage of the main transformer T001 on the control card.

Measurement Point 2: Secondary Voltage

Details for measuring the secondary voltage of the main transformer T001 on the control card.

Measurement Point 3: Post-Rectifier Voltage

Details for measuring the voltage after the secondary rectifier on the control card.

Measurement Point 4: IGBT Gate Pulse

Details for measuring the IGBT gate pulse on the control card.

IGBT Gate Pulse: Open Circuit Conditions

Examines IGBT gate pulse behavior under open circuit conditions.

Control Card A001 Layout and Components

Control Card A001 Connectors

Identifies connectors on the control card A001 and their signals.

Control Card A001 Layout Overview

Visual overview of the control card A001's physical arrangement.

Control Card A001 Component Identification

Identifies key components on the Control Card A001 with their part numbers.

Component Testing Procedures

IGBT-Transistor Testing

Procedure for testing IGBT transistors using an IGBT-tester.

Secondary Diodes Testing

Procedure for testing the secondary diodes, including precautions.

Service Information Updates

Minus Pole Insulator Modification

Details a modification involving a minus pole insulator to prevent short circuits.

IGBT Gate Resistors and Relay Updates

Covers IGBT gate resistor modifications and DC-link charging relay checks.

New Control and Filter Card Versions

Details replacement of control and filter cards affecting OCV.

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