Kenmore 153.332640 - User Manual

1
Use & Care Guide
Model No.
153.332620 40 Gallon Tall
153.332640 50 Gallon Tall
Kenmore Elite
®
Gas Water Heater
For potable water heating only.
Not suitable for space heating.
Not for use in mobile homes.
INSTALLER: Affix these instructions to or near
the water heater.
OWNER: Retain these instructions for future
reference.
FOR YOUR SAFETY: An odorant is added to
the gas used by this water heater.
Si no puede leer o entender el inglés y necesita el manual de
instrucciones en español, puede solicitarlo al 1-800-821-2017. NO
TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA
SI NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta
advertencia podría originar lesiones graves o mortales.
ADVERTENCIA
P/N 317997-000 (0810)
Sears Brands Management Corporation,
Hoffman Estates, IL 60179 U.S.A.
www. kenmore.com
www.sears.com
http://waterheatertimer.org/How-to-install-gas-water-heater.html
Electronic control display
Power anode rod for longer life
Troubleshoot and temperature adjustment

Summary

SAFE INSTALLATION, USE AND SERVICE

Important Definitions

Defines key terms related to technicians, service agencies, and gas suppliers.

Safety Precautions

General safety rules and warnings for operating the water heater.

ELECTRICAL SYSTEM

Electrical Connections and Solar Integration

Guidelines for connecting power and considerations for solar integration.

Wiring Diagram and Safety

Diagram of electrical connections and safety precautions for servicing.

OPERATING AND MAINTAINING YOUR WATER HEATER

Water Heater Operation and Safety

Step-by-step guide for lighting, operating, safety checks, and temperature regulation.

Powered Anode Rod Function

Details on the function and operation of the powered anode rod for tank protection.

Draining, Flushing, and Preventive Maintenance

Procedures for draining, flushing, and routine preventive maintenance tasks.

Component Maintenance and Replacement

Instructions for cleaning, inspecting, and replacing key components like the burner and igniter.

TROUBLESHOOTING YOUR WATER HEATER

Troubleshooting Common Issues and Chart

Guide to diagnosing common problems, their causes, and solutions using a chart.

Electronic Control Display and Flowchart Troubleshooting

Guidance for interpreting error codes and using a flowchart for diagnostics.

PRODUCT WARRANTY

Warranty Coverage Details

Information on the 12-year parts and 1-year labor warranties provided.

Obtaining Warranty Service

Instructions on how to contact Sears and obtain warranty service.

EXTENDED SERVICE AGREEMENTS

Master Protection Agreement Benefits

Explanation of the comprehensive coverage and benefits of the Master Protection Agreement.

Purchasing and Service Information

Details on how to purchase the agreement and contact information.

SEARS INSTALLATION SERVICES

Professional Installation Services

Information on scheduling professional installation services from Sears.

CUSTOMER RESPONSIBILITIES

Installation Compliance and Safety

Emphasizes manual review, safety warnings, and adherence to installation codes.

Regulatory Standards and Warnings

Information on conforming to codes and critical safety warnings like weight hazard.

PRODUCT SPECIFICATIONS

Model, Capacity, and Gas Type

Lists model numbers, tank capacities in gallons and liters, and type of gas.

Performance and Dimensional Data

Provides input rate, recovery rate, minimum vent pipe diameter, and height specifications.

MATERIALS AND TOOLS NEEDED

Installation Materials List

Lists necessary materials such as expansion tanks and installation kits.

Required Tools for Installation

Details basic and specialized tools required for water heater installation.

TYPICAL INSTALLATION OVERVIEW

Water Heater Component Identification

Diagrams identifying key parts of the gas water heater, including gas and water connections.

Gas Control and Burner Assembly Details

Illustrations of the gas control valve/thermostat and natural gas burner assembly.

IMPORTANT INFORMATION FOR INSTALLATION

Installation Checklist

A comprehensive checklist to ensure proper installation, covering location, combustion, venting, piping, and electrical.

Combustion Air and Ventilation Requirements

Details on ensuring adequate combustion air supply and proper ventilation for safe operation.

Vent Pipe System Installation Guidelines

Instructions for correctly installing the vent pipe system to ensure safe exhaust gas removal.

Water System Piping Installation

Guidelines for connecting water lines, including the T&P relief valve discharge.

Gas Supply and Piping Requirements

Information on gas type, piping, shut-off valves, drip legs, and leak detection.

Electrical Supply Connection Requirements

Requirements for connecting the water heater to a 120VAC outlet, emphasizing grounding and code compliance.

INSTALLATION INSTRUCTIONS

Removing the Old Water Heater

Step-by-step guide for safely disconnecting and removing an existing water heater.

Location Requirements

Site Location Criteria

Specific guidelines for selecting an indoor, vertical, and safe location for the water heater.

Clearances and Accessibility

Minimum Clearance Locations

Diagrams showing required clearances from combustible materials for safety and service access.

High Altitude Installation Considerations

Note regarding the limitation on installation at elevations above 10,100 feet.

GAS SUPPLY AND PIPING

Gas Requirements and Piping Installation

Information on gas type, piping installation according to codes, and shut-off valve requirements.

Gas Pressure and Leak Testing

Guidelines for gas supply pressure and mandatory leak testing procedures.

GAS PIPE CAPACITY TABLES

Natural Gas Pipe Sizing Guide

Table for determining appropriate natural gas pipe size based on input and length.

LP Gas Pipe Sizing Guide

Table for determining appropriate LP gas pipe size based on input and length.

COMBUSTION AIR & VENTILATION

Combustion Air Requirements

Ensuring sufficient combustion air supply for safe and efficient operation.

Ventilation for Unconfined Spaces

Air supply requirements for water heaters installed in unconfined indoor spaces.

Ventilation for Confined Spaces

Air supply requirements for water heaters installed in confined spaces, including openings.

AIR SUPPLY METHODS

Providing Air from the Building

Guidance on providing combustion air from adjacent rooms within the building.

Providing Air from Outdoors

Methods for supplying combustion air directly from outdoors via ducts or openings.

VENT PIPE SYSTEM

Vent Pipe System Overview

Information on the single-pipe vent system and its importance for exhaust gas removal.

Draft Hood Installation Procedures

Instructions for correctly installing the draft hood for both 40 and 50 gallon units.

VENT PIPE CONNECTORS AND CHIMNEYS

Vent Pipe Size Guidelines

Recommendations for sizing the vent pipe system to ensure proper draft.

Vent Connector Installation Instructions

Instructions for installing vent connectors, including type, clearance, and slope.

Chimney Connection Procedures

Guidelines for connecting the vent system to a chimney, ensuring safety and code compliance.

Vertical Exhaust Gas Vent Installation

Instructions for installing vertical gas vents, including termination and support.

WATER SYSTEM PIPING

Piping Installation Instructions

Steps for connecting hot and cold water lines, including shut-off valves and unions.

Thermal Expansion Tank Installation

Guidance on installing an expansion tank for closed water systems.

CLOSED SYSTEM AND THERMAL EXPANSION

Understanding Thermal Expansion Effects

Explanation of thermal expansion and its effects on water pressure and tank integrity.

Temperature and Pressure Relief Valve Function

Information on the T&P relief valve, its compliance, and function.

T&P RELIEF VALVE AND PIPE INSULATION

Relief Valve and Discharge Line Requirements

Specifications for the T&P relief valve, its discharge line, and installation requirements.

Pipe Insulation Installation Guide

Instructions for insulating hot and cold water pipes to conserve energy.

ELECTRICAL CONNECTIONS

Power Supply and Grounding Requirements

Ensuring correct voltage, frequency, outlet protection, and grounding for electrical connections.

Solar Installation Considerations

Notes on potential high temperatures from solar systems and the need for mixing valves.

Wiring Diagram Overview

A diagram showing the internal electrical wiring of the water heater components.

OPERATING YOUR WATER HEATER

Pre-Operation Safety Checks

Essential safety checks before operating the water heater, including gas detection.

Operating Instructions

Step-by-step guide to turn on and set the water heater's electronic control display.

Turning Off Gas Supply Procedure

Procedure for shutting off the gas supply to the water heater for safety or servicing.

WATER HEATER OPERATION

Sequence of Operation Diagram

Diagram illustrating the sequence of events when a call for heat is initiated.

Checking the Draft Hood

Procedure for testing the draft hood to ensure proper venting and prevent carbon monoxide.

BURNER FLAMES

Inspecting Burner Flame Appearance

Guidance on visually inspecting the burner flame for proper color and shape.

EMERGENCY SHUT DOWN

Procedure for Emergency Shutdown

Steps to take in case of overheating or gas supply failure.

WATER TEMPERATURE REGULATION

Adjusting Temperature Settings

Instructions for adjusting the water temperature using the electronic control display.

Scalding Hazard Prevention

Warnings about hot water temperatures and methods to prevent scalding, especially for vulnerable groups.

POWERED ANODE OPERATION

Replacing the Powered Anode Rod

Step-by-step instructions for removing and replacing the powered anode rod.

GAS CONTROL VALVE;THERMOSTAT SETTINGS

Setting the Electronic Control Display

Details on how to adjust temperature settings using the electronic display buttons.

SERVICE AND ADJUSTMENT

Draining and Flushing Tank

Procedure for draining and flushing the water heater tank to remove sediment.

Routine Preventive Maintenance Checks

Annual visual inspection of venting, air supply, piping, and burner.

T&P Relief Valve Testing Procedure

Instructions for manually operating the T&P relief valve to ensure it is functioning correctly.

MAINTENANCE OF YOUR WATER HEATER

Ordering Replacement Parts Information

Information on what details are needed when ordering replacement parts.

Manifold;Burner Assembly Procedures

Procedures for removing and replacing the manifold/burner assembly.

Flame Sense;Igniter Assembly Replacement

Procedure for replacing the flame sense or hot surface igniter assembly.

EXTERNAL INSPECTION & CLEANING OF AIR INTAKE SCREEN

Cleaning Combustion Chamber and Air Diverter

Instructions for cleaning debris from the combustion chamber and air diverter assembly.

Replacing the Manifold;Burner Assembly

Procedure for reinstalling the manifold/burner assembly after maintenance or replacement.

REMOVING AND REPLACING GAS CONTROL VALVE;THERMOSTAT

Reassembling Gas Control Valve;Thermostat

Instructions for reconnecting and testing the gas control valve/thermostat after replacement.

TROUBLESHOOTING GUIDE

Start Up Conditions and Thermal Expansion

Troubleshooting issues related to initial startup and thermal expansion in closed systems.

Strange Sounds and Draft Hood Operation

Diagnosing unusual noises and checking proper draft hood operation.

CONDENSATION ISSUES

Understanding Condensation Formation

Explanation of why condensation forms and how to distinguish it from leaks.

Smoke Odor and Operational Conditions

Information on initial smoke odor and safe operation, including hydrogen gas hazards.

Safety Shut-off and Thermal Switch Function

Details on the safety shut-off mechanisms, including the ECO and FV sensor.

LEAKAGE CHECKPOINTS

Identifying Potential Leak Sources

Diagram and descriptions of common locations where water leaks may occur.

TROUBLESHOOTING CHART

No Hot Water and Insufficient Hot Water Issues

Troubleshooting steps for problems related to lack of hot water or insufficient hot water.

Slow Recovery and Water Too Hot Issues

Diagnosing slow hot water recovery and excessively hot water problems.

Burner Flame and Combustion Odor Issues

Troubleshooting burner flame appearance, lifting flames, and combustion odors.

ADDITIONAL TROUBLESHOOTING

Water Leaks and T&P Valve Issues

Troubleshooting common water leaks and issues with the temperature/pressure relief valve.

Odors, Sounds, Smoking, and Costs

Addressing odors, sounds, smoking, high costs, and thermostat failures.

Relief Valve Drip Issues

Diagnosing and resolving issues causing a drip from the relief valve.

ELECTRONIC CONTROL DISPLAY TROUBLESHOOTING

Troubleshooting Display Status Codes

Interpreting error messages and codes displayed on the electronic control unit.

CONTROL DISPLAY ERROR DIAGNOSTICS

Pressure Switch and Ignitor Circuit Issues

Troubleshooting errors related to the pressure switch and open ignitor circuits.

Flammable Vapor Sensor Issues

Diagnosing problems with the flammable vapor sensor, including open or shorted circuits.

ELECTRONIC CONTROL DISPLAY ERRORS

FV-Sense, LDO-SW, and Thermistor Errors

Troubleshooting specific error codes related to FV sensor, air switches, and temperature sensors.

Power Anode and Button Error Troubleshooting

Diagnosing issues with the power anode and stuck temperature adjustment buttons.

TROUBLESHOOTING FLOWCHART

Interpreting the Troubleshooting Flowchart

Guide to using the flowchart for diagnosing operational problems based on system responses.

PARTS ORDER LIST

Identifying Parts for Ordering

List of water heater components with corresponding part numbers for ordering.

Kenmore 153.332640 Specifications

General

Brand	Kenmore
Model	153.332640
Category	Water Heater
Language	English