Kenmore 415.16127800 - User Manual

Questions and Answers

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teresahillAug 20, 2025
What to do if burner(s) will not light using ignitor on my Kenmore 415.16127800 Gas grill?
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  Andrew MillerAug 20, 2025
  If the burners on your Kenmore Gas grill won't light using the ignitor, there might be several reasons: * Ensure you are trying to light the correct burner and that the burner is properly engaged with the control valve. * Check for any obstructions in the burner tubes, such as spider webs or debris. Clean if necessary. * Confirm that the LP tank is not empty. If it's not empty, there may be a vapor lock. Turn off the knobs, disconnect the coupling nut from the LP tank, reconnect it, and try again. * Also, ensure the coupling nut and LP tank valve are fully connected, tightening it by hand until it reaches a solid stop.
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travisedwardsAug 22, 2025
What to do if there are no sparks appear at any electrodes when ignition button is pushed on my Kenmore 415.16127800 Gas grill?
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  Christine BarrettAug 22, 2025
  If no sparks appear at any electrodes when the ignition button is pushed on your Kenmore Gas grill and no noise is heard from the spark module, it could be due to several reasons. First, ensure the battery is installed correctly, with the "+" end up and the "–" end down. If the battery is installed correctly, try replacing it with a new AA-size alkaline battery. Also, check the button assembly to ensure it is fully engaged. If none of these steps work, the spark module may be faulty and need replacement.
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kenneth42Aug 25, 2025
What to do if there are no sparks appear at any electrodes when ignition switch is pushed on my Kenmore 415.16127800?
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  Adrienne StevensAug 25, 2025
  If no sparks appear at any electrodes when the ignition switch is pushed on your Kenmore Gas grill, but noise can be heard from the spark module, it's possible that the output lead connections are not properly connected or the electrode tip is not in the correct position. Begin by removing and reconnecting all output connections at the module and electrodes. For the main burners, ensure that the tip of the electrode is pointing toward the port hole in the burner, maintaining a distance of 1/8” to 3/16”. Adjust as necessary. For the side burner, the tip of the electrode should be pointing toward the gas port opening on the burner, also at a distance of 1/8” to 3/16”.
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Lindsey Garrett DDSAug 26, 2025
What to do if my Kenmore 415.16127800 has a grease fire?
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  Brian FreemanAug 26, 2025
  If you experience a grease fire with your Kenmore Gas grill, immediately turn all control knobs to the OFF position and shut off the gas supply at the LP tank. Leave the lid closed and allow the fire to burn out completely. Once the grill has cooled down, remove and thoroughly clean all parts to prevent future occurrences.
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David RossAug 28, 2025
Why is there a flare-up on my Kenmore 415.16127800?
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  Emily JohnsonAug 28, 2025
  Flare-ups on your Kenmore Gas grill can occur due to grease buildup, excessive fat content in the meat you're cooking, or excessively high cooking temperatures. To address this, regularly clean the burners and the inside of the grill/firebox. Trim excess fat from meat before grilling, and adjust the cooking temperature to a lower setting.
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wheelermichelleAug 30, 2025
What to do if my Kenmore 415.16127800 Gas grill has a sudden drop in gas flow or low flame?
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  Mary StephensAug 30, 2025
  If you notice a sudden drop in gas flow or a low flame on your Kenmore Gas grill, it could be due to several reasons. First, check if the LP tank is out of gas. If not, the excess flow valve may have tripped. Try turning off the knobs, waiting 30 seconds, and then relighting the grill. If the flames are still low, turn off the knobs and the LP tank valve, disconnect the regulator, reconnect it, perform a leak test, turn on the LP tank valve, wait 30 seconds, and then light the grill. Another possible cause is a vapor lock at the coupling nut/LP tank connection. In this case, turn off the knobs and LP tank valve, disconnect the coupling nut from the tank, reconnect it, and try again.
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nathaniel52Sep 1, 2025
How to fix fire coming through control panel of my Kenmore 415.16127800 Gas grill?
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  Christian JonesSep 1, 2025
  If you observe fire coming through the control panel of your Kenmore Gas grill, or if you notice a grease fire or continuous excessive flames above the cooking surface, it could be due to a fire in the burner tube section caused by a partial blockage or excessive grease buildup in the burner area. To resolve this, turn off the control knobs and the LP tank valve. Leave the lid open to allow the flames to die down. After the fire is out and the grill is cold, remove the burner and inspect it for spider nests or rust. Also, clean any food particles and excess grease from inside the firebox area, grease cup/pan/tray, and other surfaces.
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Amy DeanSep 3, 2025
What to do if flames blow out on my Kenmore 415.16127800?
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  Leslie TurnerSep 3, 2025
  If the flames on your Kenmore Gas grill blow out, it could be due to high or gusting winds, low LP gas, or a tripped excess flow valve. Try turning the front of the grill to face the wind or increase the flame height. If the LP gas is low, refill the tank. If the excess flow valve tripped, refer to the troubleshooting steps for "Sudden drop in gas flow."
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Kathleen PatelSep 5, 2025
What to do if gas leaking between LP tank and regulator connection on my Kenmore 415.16127800 Gas grill?
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  Frank ChapmanSep 5, 2025
  If you notice gas leaking between the LP tank and regulator connection on your Kenmore Gas grill, immediately turn off the LP tank valve. Remove the regulator from the cylinder and visually inspect the rubber seal for any damage. If damaged, the seal should be replaced.
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Michelle GregorySep 7, 2025
How to fix flashback on my Kenmore 415.16127800 Gas grill?
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  Laura MillerSep 7, 2025
  If you experience flashback (fire in burner tubes) on your Kenmore Gas grill, turn the control knobs to the OFF position. The burners and/or burner tubes are likely blocked, so clean them thoroughly.

This document is a Use and Care Guide for a Kenmore Liquid Propane Gas Grill, Model No. 415.16127800, Kmart Item No. 640-810984-112. It provides comprehensive instructions for assembly, safe operation, maintenance, and troubleshooting of the grill.

Function Description:

The Kenmore Liquid Propane Gas Grill is an outdoor cooking appliance designed for residential use. It utilizes liquid propane (LP) gas as fuel and features multiple burners for direct and indirect cooking, including a "Sear and Grill™" burner for high-heat searing. The grill is equipped with an electronic ignition system for easy lighting and includes a side burner for additional cooking flexibility. Its primary function is to provide a versatile and efficient means of outdoor grilling, roasting, and baking.

Important Technical Specifications:

Fuel Type: Liquid Propane (LP) gas only. A conversion kit must be purchased for use with natural gas.
LP Tank Requirements:
- Dimensions: 12" (30.5cm) diameter x 18" (45.7 cm) tall maximum.
- Capacity: 20 lb. (9 kg.) maximum.
- Construction: Must be constructed and marked in accordance with U.S. Department of Transportation (DOT) specifications.
- Valve Type: Must have a Type 1 outlet compatible with the regulator, a safety relief valve, and a UL listed Overfill Protection Device (OPD) with a unique triangular hand wheel.
- Orientation: LP cylinder must be in an upright position for vapor withdrawal and include a collar to protect the valve.
Ignition System: Electronic Ignition for main burners and side burner.
Burners: Multiple main burners and a side burner, including a high-output "Sear and Grill™" burner.
Maximum Shelf Load: 10 lbs.
Maximum Cooking Pot Size on Grid: 9" diameter.
Clearance Requirements:
- At least 3 ft. from any wall or surface.
- 10 ft. clearance to objects that can catch fire or sources of ignition (e.g., pilot lights on water heaters, live electrical appliances).
- For apartment dwellers, use outside on the ground floor with a three (3) foot clearance from walls or rails; not on or under balconies.
Warranty:
- One Year Full Warranty on Kenmore Grill for defects in material or workmanship.
- Five-Year Limited Warranty on Burners for rust-through. Excludes ignitor batteries, paint loss, discoloration, or rusting from normal use, accident, or improper maintenance. Warranty is void for commercial or rental use.

Usage Features:

Outdoor Use Only: The grill is strictly for outdoor use in a well-ventilated space. It must not be used in enclosed areas such as carports, garages, porches, covered patios, or under overhead structures.
Lighting Instructions: Detailed procedures for igniting main burners and the side burner using both the electronic ignitor and match-lighting methods. Emphasizes opening the lid during lighting and waiting 5 minutes after an unsuccessful attempt to clear gas.
Burner Flame Check: Instructions to check flame appearance (smaller flame in LOW position) before each use.
Hose Check: Advises checking hoses for cuts, wear, or kinks before each use and replacing damaged hoses with specified parts.
Turning Grill Off: Standard procedure involves turning all control knobs to OFF and then turning the LP tank off by rotating the OPD hand wheel clockwise.
Ignitor Check: Instructions to test the ignitor by turning off gas, pressing the ignitor button, and listening for a "click" and observing a spark.
Valve Check: Procedure to ensure control knobs spring back when pushed in and turn smoothly, confirming proper valve function.
Indirect Cooking: Explains how to use the grill for indirect cooking (with the lid closed) for poultry and large cuts of meat, reducing flare-ups. Provides configurations for 1-burner and 2-burner indirect cooking.
Sear and Grill™ Burner: Describes the high-output burner for searing steaks, chops, and other foods. Instructions include preheating on "Searing" position for 5 minutes, searing food for 2 minutes on each side, then grilling on low to desired doneness.
Food Safety: Provides essential guidelines for safe food handling, including cleaning hands and utensils, separating raw and cooked foods, cooking thoroughly to kill bacteria (with specific temperature recommendations for different meats), and chilling prepared foods promptly.

Maintenance Features:

LP Tank Leak Test: Crucial safety procedure to be performed each time the LP tank is exchanged or refilled. Involves brushing a 50/50 mild soap and water solution onto specified areas and checking for "growing bubbles."
General Grill Cleaning:
- Exterior: Clean monthly with warm soap and water or a non-abrasive cleaner. Wipe off dust and grime before use.
- Cooking Grids: Coat with spray-on cooking oil to prevent sticking. Scrape with a long-handled brass wire bristle brush after cooking.
- Grill Bottom: Check for grease buildup and clean often, especially after cooking fatty meats.
- Grill Lid/Bottom Interior: Clean brown/black accumulation (not paint) with a strong solution of detergent and water or a grill cleaner with a scrub brush. Rinse and air dry. Do not use caustic grill/oven cleaner on painted surfaces.
- Plated Wire Grates: Wash with concentrated grill cleaner or soap and water, dry thoroughly, and store indoors.
- Plastic Parts: Wash with warm soapy water and wipe dry. Avoid citrisol, abrasive cleaners, degreasers, or concentrated grill cleaner.
- Porcelain Grates: Clean with baking soda/water solution or specially formulated cleaner; use non-abrasive scouring powder for stubborn stains.
Cleaning the Burner Assembly (Spider Alert!):
- Detailed instructions for removing, cleaning, and reinstalling burner tubes to prevent "flashback" problems caused by spiders or insects obstructing gas flow.
- Three methods for cleaning burner tubes are provided: using a stiff wire hook, a narrow bottle brush, or an air hose (with eye protection).
- Emphasizes checking for damage to burners and ensuring proper burner-to-valve engagement during reinstallation.
Grease Cup: Must be attached to the grease cup clip and emptied after each use, but only after the grill has completely cooled.
Storage: Clean cooking grates and store the grill in a dry location. If the LP tank is connected, store outdoors in a well-ventilated space, out of reach of children, and cover the grill. If storing indoors, the LP tank must be turned off, disconnected, removed from the grill, and stored outdoors.
Troubleshooting Section: Provides a comprehensive guide for diagnosing and resolving common issues, including gas leaks, burner ignition problems, low flame, flare-ups, persistent grease fires, and electronic ignition failures.