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Kenmore 721.80599 - User Manual

Kenmore 721.80599
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE OVEN
MODEL
721.62642400 / 721.80592401 / 721.80592402
721.62649400 / 721.80599401 / 721.80599402
721.62644400 / 721.80594401 / 721.80594402
721.62643400 / 721.80593401 / 721.80593402
March, 2005
MODEL 721.62642 / 721.80592
721.62649 / 721.80599
721.62644 / 721.80594
721.62643 / 721.80593

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Summary

Safety Precautions

Microwave Energy Exposure Precautions

Precautions to avoid exposure to microwave energy during servicing.

Foreword

Specifications

Safety Cautions

High-Voltage and High-Current Equipment

Warnings regarding high-voltage and high-current nature of the microwave oven.

Microwave Radiation Exposure

Guidelines to prevent exposure to microwave radiation.

Installations

Precautions on Installation

Safety precautions to follow during the installation process.

Grounding Instructions

Instructions for proper grounding of the appliance.

Control Panel

Control Panel Overview

Description of the microwave oven's control panel layout.

Control Panel Functions

Detailed explanation of each control panel button's function.

Schematics and Diagrams

Overall Circuit Diagram

Overall schematic representation of the microwave oven's electrical system.

Schematic Diagram (I)

Detailed schematic diagram of the microwave oven's circuits.

Schematic Diagram (II)

Second part of the detailed schematic diagram.

Touch Key Board Matrix

Diagram showing the matrix circuit for the touch key board.

General Service Information

General Precautions in Use

Important precautions to observe during normal operation of the oven.

Trial Operation

Procedures for checking the oven after installation.

Features and Specifications

Overview of key safety systems and features.

Service Precautions and Tips

Preliminary High Voltage Warning

Cautionary notes regarding high voltage circuits during service.

Microwave Energy Leakage Precautions

Precautions to prevent microwave energy leakage during servicing.

Microwave Leakage Test

Cautions for Leakage Test

Important cautions related to microwave leakage testing.

Equipment for Leakage Test

List of equipment required for microwave leakage testing.

Measuring Microwave Energy Leakage

Procedure for measuring microwave energy leakage.

Measurement Procedures

Measurement with Outer Case Removed

Measuring microwave leakage with the outer case removed.

Measurement with Fully Assembled Oven

Measuring microwave leakage with the oven fully assembled.

Power Output Measurement

Procedure and formula for measuring microwave power output.

Measurement Notes and Guidance

Important notes and guidance for performing measurements correctly.

Record Keeping and Notification

Procedures for recording and reporting measurement results.

Disassembly Instructions

Important Notes for Disassembly

Critical notes to be followed before starting disassembly.

Removing Power and Control Circuit Board

Step-by-step guide to remove the power and control circuit board.

FPC Connector Handling

Procedures for removing and inserting FPC connectors.

Removing Outer Case

Steps to remove the microwave oven's outer case.

Door Interlock Switch Removal

Procedure for removing the door interlock switches.

Magnetron Removal

Steps to remove the magnetron from the oven.

Notes on Magnetron Removal

Important notes regarding magnetron removal and gasket installation.

Door Removal and Disassembly

Procedures for removing and disassembling the microwave oven door.

Notes on Door Replacement

Checks required after door replacement for safety.

Ventilation Fan Removal

Steps to remove the ventilation fan assembly.

Door Assembly

Procedure for correctly mounting the door assembly.

Turntable Motor Removal

Steps to remove the turntable motor.

Notes on Turntable Motor Removal

Important notes for safely removing turntable motor leadwires.

Interlock System

Interlock Mechanism

Description of the door lock mechanism for safety.

Adjustment Procedures

Procedure for adjusting door latches and interlock switches.

Door Latch and Switch Closing Check

Checking door latch and switch closing gaps and alignment.

Latch and Switch Sequence Test

Testing the sequence of door interlock switches.

Microwave Energy Leakage Test

Testing microwave energy leakage after interlock adjustments.

Interlock Continuity Test

Primary Interlock Switch Test

Testing the continuity of the primary interlock switch.

Secondary Interlock Switch Test

Testing the continuity of the secondary interlock switch.

Monitor Switch Test

Testing the continuity of the monitor switch.

Test and Checkout Procedures

Cautions for Testing

Important cautions before performing tests.

Magnetron Resistance Test

Procedure for testing magnetron resistance.

High-Voltage Transformer Resistance Test

Procedure for testing high-voltage transformer resistance.

High-Voltage Capacitor Test

Testing the high-voltage capacitor's resistance.

High-Voltage Diode Test

Testing the high-voltage diode's continuity.

Touch Key Board Test

Testing the touch key board and its connectors.

Relay Continuity Test

Testing the continuity of Relay 2.

Checkout Procedures for Fuse Blowing

Troubleshooting steps for blown fuses and their causes.

Checkout Procedures for Relay

Troubleshooting steps for relay issues.

Checkout Procedures for Circuit Board

Symptoms indicating a defective circuit board and troubleshooting.

Troubleshooting Guide

Problem A: Display Initialization Issue

Troubleshooting for when the 'Set Time of Day' message does not appear.

Problem B: Incorrect Display;Indications

Troubleshooting for incorrect numbers or indications on the display.

Problem C: No Heat Output

Troubleshooting steps when the unit does not heat up.

Problem D: No Buzzing Sound

Troubleshooting for the absence of buzzing sounds during operation.

Problem E: Ventilation Fan Failure

Troubleshooting for when the ventilation fan does not operate.

Exploded Views

Door Parts

Exploded view diagram of the microwave oven door components.

Controller Parts

Exploded view diagram of the microwave oven controller components.

Oven Cavity Parts

Exploded view diagram of the microwave oven cavity components.

Latch Board Parts

Exploded view diagram of the latch board components.

Interior Parts (I)

Exploded view diagram of interior components (Part I).

Interior Parts (II - I)

Exploded view diagram of interior components (Part II - I).

Interior Parts (II - II)

Exploded view diagram of interior components (Part II - II).

Installation Parts

Exploded view diagram of installation components.

Summary

Safety Precautions

Microwave Energy Exposure Precautions

Precautions to avoid exposure to microwave energy during servicing.

Foreword

Specifications

Safety Cautions

High-Voltage and High-Current Equipment

Warnings regarding high-voltage and high-current nature of the microwave oven.

Microwave Radiation Exposure

Guidelines to prevent exposure to microwave radiation.

Installations

Precautions on Installation

Safety precautions to follow during the installation process.

Grounding Instructions

Instructions for proper grounding of the appliance.

Control Panel

Control Panel Overview

Description of the microwave oven's control panel layout.

Control Panel Functions

Detailed explanation of each control panel button's function.

Schematics and Diagrams

Overall Circuit Diagram

Overall schematic representation of the microwave oven's electrical system.

Schematic Diagram (I)

Detailed schematic diagram of the microwave oven's circuits.

Schematic Diagram (II)

Second part of the detailed schematic diagram.

Touch Key Board Matrix

Diagram showing the matrix circuit for the touch key board.

General Service Information

General Precautions in Use

Important precautions to observe during normal operation of the oven.

Trial Operation

Procedures for checking the oven after installation.

Features and Specifications

Overview of key safety systems and features.

Service Precautions and Tips

Preliminary High Voltage Warning

Cautionary notes regarding high voltage circuits during service.

Microwave Energy Leakage Precautions

Precautions to prevent microwave energy leakage during servicing.

Microwave Leakage Test

Cautions for Leakage Test

Important cautions related to microwave leakage testing.

Equipment for Leakage Test

List of equipment required for microwave leakage testing.

Measuring Microwave Energy Leakage

Procedure for measuring microwave energy leakage.

Measurement Procedures

Measurement with Outer Case Removed

Measuring microwave leakage with the outer case removed.

Measurement with Fully Assembled Oven

Measuring microwave leakage with the oven fully assembled.

Power Output Measurement

Procedure and formula for measuring microwave power output.

Measurement Notes and Guidance

Important notes and guidance for performing measurements correctly.

Record Keeping and Notification

Procedures for recording and reporting measurement results.

Disassembly Instructions

Important Notes for Disassembly

Critical notes to be followed before starting disassembly.

Removing Power and Control Circuit Board

Step-by-step guide to remove the power and control circuit board.

FPC Connector Handling

Procedures for removing and inserting FPC connectors.

Removing Outer Case

Steps to remove the microwave oven's outer case.

Door Interlock Switch Removal

Procedure for removing the door interlock switches.

Magnetron Removal

Steps to remove the magnetron from the oven.

Notes on Magnetron Removal

Important notes regarding magnetron removal and gasket installation.

Door Removal and Disassembly

Procedures for removing and disassembling the microwave oven door.

Notes on Door Replacement

Checks required after door replacement for safety.

Ventilation Fan Removal

Steps to remove the ventilation fan assembly.

Door Assembly

Procedure for correctly mounting the door assembly.

Turntable Motor Removal

Steps to remove the turntable motor.

Notes on Turntable Motor Removal

Important notes for safely removing turntable motor leadwires.

Interlock System

Interlock Mechanism

Description of the door lock mechanism for safety.

Adjustment Procedures

Procedure for adjusting door latches and interlock switches.

Door Latch and Switch Closing Check

Checking door latch and switch closing gaps and alignment.

Latch and Switch Sequence Test

Testing the sequence of door interlock switches.

Microwave Energy Leakage Test

Testing microwave energy leakage after interlock adjustments.

Interlock Continuity Test

Primary Interlock Switch Test

Testing the continuity of the primary interlock switch.

Secondary Interlock Switch Test

Testing the continuity of the secondary interlock switch.

Monitor Switch Test

Testing the continuity of the monitor switch.

Test and Checkout Procedures

Cautions for Testing

Important cautions before performing tests.

Magnetron Resistance Test

Procedure for testing magnetron resistance.

High-Voltage Transformer Resistance Test

Procedure for testing high-voltage transformer resistance.

High-Voltage Capacitor Test

Testing the high-voltage capacitor's resistance.

High-Voltage Diode Test

Testing the high-voltage diode's continuity.

Touch Key Board Test

Testing the touch key board and its connectors.

Relay Continuity Test

Testing the continuity of Relay 2.

Checkout Procedures for Fuse Blowing

Troubleshooting steps for blown fuses and their causes.

Checkout Procedures for Relay

Troubleshooting steps for relay issues.

Checkout Procedures for Circuit Board

Symptoms indicating a defective circuit board and troubleshooting.

Troubleshooting Guide

Problem A: Display Initialization Issue

Troubleshooting for when the 'Set Time of Day' message does not appear.

Problem B: Incorrect Display;Indications

Troubleshooting for incorrect numbers or indications on the display.

Problem C: No Heat Output

Troubleshooting steps when the unit does not heat up.

Problem D: No Buzzing Sound

Troubleshooting for the absence of buzzing sounds during operation.

Problem E: Ventilation Fan Failure

Troubleshooting for when the ventilation fan does not operate.

Exploded Views

Door Parts

Exploded view diagram of the microwave oven door components.

Controller Parts

Exploded view diagram of the microwave oven controller components.

Oven Cavity Parts

Exploded view diagram of the microwave oven cavity components.

Latch Board Parts

Exploded view diagram of the latch board components.

Interior Parts (I)

Exploded view diagram of interior components (Part I).

Interior Parts (II - I)

Exploded view diagram of interior components (Part II - I).

Interior Parts (II - II)

Exploded view diagram of interior components (Part II - II).

Installation Parts

Exploded view diagram of installation components.

Kenmore 721.80599 Specifications

General IconGeneral
TypeCountertop Microwave Oven
Model Number721.80599
BrandKenmore
ColorStainless Steel
TurntableYes
Cooking ModesDefrost, Reheat

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