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Kenmore 808353 - User Manual

Kenmore 808353
96 pages
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Do-It-Yourself
REPAIR
for
AUTOMATIC DISHWASHERS
Easy-to-follow step-by-step repair
procedures and illustrations
Sold by Sears, Roebuck and Co, Chicago, IL 60684
i
22/587
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Summary

Introduction

Water, Detergent, and Dishwasher Operation

Water Hardness and Its Impact

Defines water hardness levels and their effect on dishwashing results.

Removing Hard Water Film

Provides a method for removing hard water film using vinegar.

Automatic Dishwasher Performance

Discusses common problems and their causes not related to the dishwasher itself.

Troubleshooting Sudsing Issues

Troubleshooting Glass Etching

Dishwashing Problems and Solutions

Common Dishwashing Problems

Lists common dishwashing issues and their potential causes and solutions.

Cleaning Mineral Deposits from Porcelain

Removing the Access Panel

Dishwasher Installation

Portable Dishwasher Setup

Covers hot water connections and power outlet checks for portable models.

Under-Counter Installation Utilities

Details drain, water, and electrical supply requirements for under-counter units.

Electrical Grounding and Drain Hose

Explains grounding procedures and proper drain hose installation.

Drain Hose Connection to Sink

Illustrates and describes connecting the drain hose to a sink drain.

Drain Hose Connection Through Floor

Details routing the drain hose through the floor, including air gap installation.

Installation Module Planning

Discusses planning for routing water, electrical, and drain lines.

Cutting Installation Access Holes

Specifies dimensions and locations for access holes for utilities.

Inlet Valve Junction Box Assembly

Describes locating and attaching the inlet valve junction box assembly.

Electrical Requirements

Outlines electrical codes, circuit requirements, and connection procedures.

Grounding Instructions

Explains the proper grounding system connection for the appliance.

Water Supply Requirements

Details plumbing codes, shut-off valves, and minimum water flow requirements.

Drain System Installation

Covers drain connection parts, support brackets, and drain loop height.

Positioning, Aligning, and Leveling

Provides instructions on aligning the dishwasher with cabinets and leveling it.

Dishwasher Anchoring Methods

Explains the methods for securing the dishwasher to prevent tilting.

Countertop Anchoring

Details how to secure the dishwasher to the countertop.

Floor Anchoring

Explains how to anchor the dishwasher to the floor.

Wash System Overview

Two-Level Wash Feature

Explains the two-level spray arm system for improved washability.

Water Charge Requirements

Describes the correct water volume needed for proper dishwashing.

Testing Water Charge Level

Spray Arm Assembly

Spray Tube Function

Spray Tube Maintenance

Three-Level Wash System

Removing Middle Spray Arm

Removing Upper Spray Arm

Two-Level Wash for Compact Models

Water Inlet Valve Operation

Water Inlet Valve Operation Details

Details the internal workings of the water inlet valve in closed and open states.

Testing the Water Inlet Valve

Servicing the Water Inlet Valve

Water Inlet Valve Kit Components

Side Water Inlet, Steam Trap, Venting

Venting System Operation

Motor and Pump Assembly

Pump Assembly Components

Details the components of the pump assembly, including housing and shaft seal.

Main Motor and Relay Function

Lower Impeller Function

Pump Plate and Shroud

Macerator Function

Upper Impeller Function

Spray Arm Assembly and Rotation

2-Level Tower Pump System

Testing Motor and Relay

Motor Main;Run Winding Check

Checking Motor Operation and Voltage

Motor Start Circuit (Wash;Rinse)

Motor Start Circuit (Drain)

Motor Circuit Diagram Analysis

Checking the Motor Relay

Motor Replacement Procedure

Installing the Motor

Removing Pump;Motor Assembly (1978+)

Replacing Pump;Motor Assembly (1978+)

Hoses and Couplers

Front-Opening Portable Hose Replacement

Covers replacing the fill hose and drain hose on portable models.

Compact Model Hose;Coupler Replacement

Faucet Coupler Function

Coupler Repair Procedures

Dispenser Systems

Bi-Metal Detergent Dispenser

Explains the bi-metal mechanism for releasing the detergent cup.

Testing Bi-Metal Dispenser Circuit

Bi-Metal Wetting Agent Dispenser

Wetting Agent Dispenser Troubleshooting

Electrical Controls Overview

Timer Operation

Explains the function and components of the electromechanical timer.

Selector Switch Operation

Thermostats and Temperature Indicators

Sani-Wash;High Temp Thermostat

Explains thermostats used for Sani-Wash and high-temperature cycles.

Checking Thermostat Operation

Provides steps for checking thermostat functionality and calibration.

Thermostat Calibration Checks

Temperature Indicator Lights

Water Heat Option 130°;140°

Hot Rinse Option 150°

High Limit Thermostat 180°

Sani-Wash Delay Circuit

Water Heat and Hot Rinse Circuits

Combined Water Heat;Hot Rinse Circuits

Hot Rinse Circuit and Delay Light

Door and Float Switches

Door Latch and Switch Operation

Explains the safety function of door switches and their actuation.

Float Switch Function

Wiring Diagrams and Esterline Charts

Understanding Esterline Charts

Details how to interpret Esterline charts to determine circuit operation timing.

Esterline Chart Example

Provides an example of using Esterline charts with a wiring diagram.

Relating Esterline Charts to Wiring Diagrams

Explains how switch numbers on charts correspond to wiring diagrams.

Continuity Check Procedure

Describes how to perform continuity checks on timer switches.

Voltage Checks for Diagnosis

Timer Defect Diagnosis

Explains how to check for a defective timer using voltage measurements.

Timer Continuity Check

Describes checking timer switch continuity by disconnecting power.

Mechanical System Overview

Door Assembly Adjustments

Covers door alignment, gasket pressure, and spring tension adjustments.

One-Piece Outer Door Panel Removal

Explains how to remove a one-piece outer door and control panel.

Two-Piece Outer Door Panel Removal

Describes removing the two-piece outer door control panel.

Anti-Tilt Assembly for Portables

Details the anti-tilt device designed for 18" portable models.

C Arm Replacement (18 Models)

Provides steps for replacing the "C" arm on 18" dishwashers.

Rack and Slide Removal

Explains how to remove upper racks and slides.

Tub Gasket Replacement

Details the procedure for removing and replacing the dishwasher tub gasket.

Vent Baffle and Tub Gasket Kit

Describes a revised vent baffle and its gasket for service replacement.

Cord Reel Mechanism

Power Cord;Reel Replacement (Portables)

Guides on replacing the power cord reel on portable models.

Caster Replacement

Tub Replacement Recommendation

Drying System Overview

Convection Drying Method

Explains how the convection method dries dishes using air circulation.

Forced Air Drying Method

Servicing the Blower Assembly

Checking Blower Operation

Heating Elements

Heating Element Operation

Describes how resistance wire in the element generates heat.

Heater Testing Procedure

Hot;Cool Dry Power Miser Switch

Power Miser Circuits (SPST)

Power Miser Circuits (SPDT)

General Troubleshooting Guide

Water Leak Identification and Checks

Miscellaneous Service Part Numbers

Summary

Introduction

Water, Detergent, and Dishwasher Operation

Water Hardness and Its Impact

Defines water hardness levels and their effect on dishwashing results.

Removing Hard Water Film

Provides a method for removing hard water film using vinegar.

Automatic Dishwasher Performance

Discusses common problems and their causes not related to the dishwasher itself.

Troubleshooting Sudsing Issues

Troubleshooting Glass Etching

Dishwashing Problems and Solutions

Common Dishwashing Problems

Lists common dishwashing issues and their potential causes and solutions.

Cleaning Mineral Deposits from Porcelain

Removing the Access Panel

Dishwasher Installation

Portable Dishwasher Setup

Covers hot water connections and power outlet checks for portable models.

Under-Counter Installation Utilities

Details drain, water, and electrical supply requirements for under-counter units.

Electrical Grounding and Drain Hose

Explains grounding procedures and proper drain hose installation.

Drain Hose Connection to Sink

Illustrates and describes connecting the drain hose to a sink drain.

Drain Hose Connection Through Floor

Details routing the drain hose through the floor, including air gap installation.

Installation Module Planning

Discusses planning for routing water, electrical, and drain lines.

Cutting Installation Access Holes

Specifies dimensions and locations for access holes for utilities.

Inlet Valve Junction Box Assembly

Describes locating and attaching the inlet valve junction box assembly.

Electrical Requirements

Outlines electrical codes, circuit requirements, and connection procedures.

Grounding Instructions

Explains the proper grounding system connection for the appliance.

Water Supply Requirements

Details plumbing codes, shut-off valves, and minimum water flow requirements.

Drain System Installation

Covers drain connection parts, support brackets, and drain loop height.

Positioning, Aligning, and Leveling

Provides instructions on aligning the dishwasher with cabinets and leveling it.

Dishwasher Anchoring Methods

Explains the methods for securing the dishwasher to prevent tilting.

Countertop Anchoring

Details how to secure the dishwasher to the countertop.

Floor Anchoring

Explains how to anchor the dishwasher to the floor.

Wash System Overview

Two-Level Wash Feature

Explains the two-level spray arm system for improved washability.

Water Charge Requirements

Describes the correct water volume needed for proper dishwashing.

Testing Water Charge Level

Spray Arm Assembly

Spray Tube Function

Spray Tube Maintenance

Three-Level Wash System

Removing Middle Spray Arm

Removing Upper Spray Arm

Two-Level Wash for Compact Models

Water Inlet Valve Operation

Water Inlet Valve Operation Details

Details the internal workings of the water inlet valve in closed and open states.

Testing the Water Inlet Valve

Servicing the Water Inlet Valve

Water Inlet Valve Kit Components

Side Water Inlet, Steam Trap, Venting

Venting System Operation

Motor and Pump Assembly

Pump Assembly Components

Details the components of the pump assembly, including housing and shaft seal.

Main Motor and Relay Function

Lower Impeller Function

Pump Plate and Shroud

Macerator Function

Upper Impeller Function

Spray Arm Assembly and Rotation

2-Level Tower Pump System

Testing Motor and Relay

Motor Main;Run Winding Check

Checking Motor Operation and Voltage

Motor Start Circuit (Wash;Rinse)

Motor Start Circuit (Drain)

Motor Circuit Diagram Analysis

Checking the Motor Relay

Motor Replacement Procedure

Installing the Motor

Removing Pump;Motor Assembly (1978+)

Replacing Pump;Motor Assembly (1978+)

Hoses and Couplers

Front-Opening Portable Hose Replacement

Covers replacing the fill hose and drain hose on portable models.

Compact Model Hose;Coupler Replacement

Faucet Coupler Function

Coupler Repair Procedures

Dispenser Systems

Bi-Metal Detergent Dispenser

Explains the bi-metal mechanism for releasing the detergent cup.

Testing Bi-Metal Dispenser Circuit

Bi-Metal Wetting Agent Dispenser

Wetting Agent Dispenser Troubleshooting

Electrical Controls Overview

Timer Operation

Explains the function and components of the electromechanical timer.

Selector Switch Operation

Thermostats and Temperature Indicators

Sani-Wash;High Temp Thermostat

Explains thermostats used for Sani-Wash and high-temperature cycles.

Checking Thermostat Operation

Provides steps for checking thermostat functionality and calibration.

Thermostat Calibration Checks

Temperature Indicator Lights

Water Heat Option 130°;140°

Hot Rinse Option 150°

High Limit Thermostat 180°

Sani-Wash Delay Circuit

Water Heat and Hot Rinse Circuits

Combined Water Heat;Hot Rinse Circuits

Hot Rinse Circuit and Delay Light

Door and Float Switches

Door Latch and Switch Operation

Explains the safety function of door switches and their actuation.

Float Switch Function

Wiring Diagrams and Esterline Charts

Understanding Esterline Charts

Details how to interpret Esterline charts to determine circuit operation timing.

Esterline Chart Example

Provides an example of using Esterline charts with a wiring diagram.

Relating Esterline Charts to Wiring Diagrams

Explains how switch numbers on charts correspond to wiring diagrams.

Continuity Check Procedure

Describes how to perform continuity checks on timer switches.

Voltage Checks for Diagnosis

Timer Defect Diagnosis

Explains how to check for a defective timer using voltage measurements.

Timer Continuity Check

Describes checking timer switch continuity by disconnecting power.

Mechanical System Overview

Door Assembly Adjustments

Covers door alignment, gasket pressure, and spring tension adjustments.

One-Piece Outer Door Panel Removal

Explains how to remove a one-piece outer door and control panel.

Two-Piece Outer Door Panel Removal

Describes removing the two-piece outer door control panel.

Anti-Tilt Assembly for Portables

Details the anti-tilt device designed for 18" portable models.

C Arm Replacement (18 Models)

Provides steps for replacing the "C" arm on 18" dishwashers.

Rack and Slide Removal

Explains how to remove upper racks and slides.

Tub Gasket Replacement

Details the procedure for removing and replacing the dishwasher tub gasket.

Vent Baffle and Tub Gasket Kit

Describes a revised vent baffle and its gasket for service replacement.

Cord Reel Mechanism

Power Cord;Reel Replacement (Portables)

Guides on replacing the power cord reel on portable models.

Caster Replacement

Tub Replacement Recommendation

Drying System Overview

Convection Drying Method

Explains how the convection method dries dishes using air circulation.

Forced Air Drying Method

Servicing the Blower Assembly

Checking Blower Operation

Heating Elements

Heating Element Operation

Describes how resistance wire in the element generates heat.

Heater Testing Procedure

Hot;Cool Dry Power Miser Switch

Power Miser Circuits (SPST)

Power Miser Circuits (SPDT)

General Troubleshooting Guide

Water Leak Identification and Checks

Miscellaneous Service Part Numbers

Kenmore 808353 Specifications

General IconGeneral
TypeBuilt-In
Number of Wash Cycles6
Place Settings14
ColorStainless Steel
Energy Star CertifiedYes
Heated DryYes
Third RackNo
Adjustable Upper RackYes
Soil SensorYes
Delay StartYes

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