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Kenwood TR-7625 Service Manual

Kenwood TR-7625
36 pages
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2m
FM
TRANSCEIVER

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Kenwood TR-7625 Specifications

K

General IconGeneral
operating temperature-20 to +50°C
power voltage11.5V DC to 16.0V DC
DC currentLess than 0.5A in receive, Less than 6A in HI transmit
RF output powerHigh: 25 watts, Low: 5 watts
max. frequency deviation±5 kHz
spurious radiationLess than -60 dB
sensitivityLess than 0.4 µV for 20 dB quieting
squelch sensitivityLess than 0.25 µV
pass band widthBetter than 12 kHz at 6 dB down
selectivityBetter than 76 dB at 30 kHz of adjacent channel
image rejectionBetter than 70 dB
spurious interferenceBetter than 60 dB
intermodulationBetter than 66 dB
audio outputMore than 1.5 watts across 8Ω load
Weight and Dimensions IconWeight and Dimensions
dimensions161 mm wide, 61 mm high, 230 mm deep
weight1.75 kg

W

General IconGeneral
operating temperature-20 to +50°C
power voltage11.5V DC to 16.0V DC
DC currentLess than 0.5A in receive, Less than 6A in HI transmit
RF output powerHigh: 25 watts, Low: 5 watts
max. frequency deviation±5 kHz
spurious radiationLess than -60 dB
sensitivityLess than 0.4 µV for 20 dB quieting
squelch sensitivityLess than 0.25 µV
pass band widthBetter than 12 kHz at 6 dB down
selectivityBetter than 70 dB at 25 kHz of adjacent channel
image rejectionBetter than 70 dB
spurious interferenceBetter than 60 dB
intermodulationBetter than 60 dB
audio outputMore than 1.5 watts across 8Ω load
Weight and Dimensions IconWeight and Dimensions
dimensions161 mm wide, 61 mm high, 230 mm deep
weight1.75 kg

Summary

INTRODUCTION/CONTENTS

Introduction to the TR-7625

Overview of the KENWOOD TR-7625 2-meter transceiver for amateur radio.

GENERAL/CIRCUIT DESCRIPTION

General Overview

General overview of the TR-7625 transceiver's features and capabilities.

Phase Locked Loop (PLL) Circuit

Detailed explanation of the Phase Locked Loop circuit used for frequency synthesis.

CIRCUIT DESCRIPTION

Phase Locked Loop Operation Details

Explanation of the PLL's phase-locked loop operation, including frequency division.

Frequency Control Circuitry

Description of ±5 kHz, Shift, Memory Shift circuits and Control Unit frequency settings.

CIRCUIT DESCRIPTION

Transmitter Unit Circuitry

Detailed description of the TR-7625's transmitter section circuitry.

Receiver Unit Circuitry

Detailed description of the TR-7625's receiver section circuitry.

SPECIAL SEMICONDUCTOR DATA

SM5111A Handling and Precautions

Safety guidelines for handling the SM5111A IC, including electrostatic discharge protection.

SM5111A Operating Principles

Explanation of the SM5111A LSI's internal structure and operating principles for PLL control.

SPECIAL SEMICONDUCTOR DATA

3SK74 Transistor Specifications

Electrical specifications and maximum ratings for the 3SK74 dual-gate MOS FET.

M57712H Power Module Ratings

Maximum ratings and electrical characteristics of the M57712H RF power module.

OUTSIDE VIEWS

Front Panel Controls and Indicators Overview

Identification and description of controls and indicators on the transceiver's front panel.

Rear Panel Connector Identification

Identification of connectors and ports located on the transceiver's rear panel.

INSIDE VIEWS

Internal Component Layout - Top View

Visual guide to the internal components as viewed from the top of the unit.

Internal Component Layout - Bottom View

Visual guide to the internal components as viewed from the bottom of the unit.

PC BOARD SCHEMATICS

TX-RX Unit Schematic

Detailed schematic diagram for the TX-RX unit (X44-1320-10).

Tone Unit Schematic

Detailed schematic diagram for the Tone Unit (X52-1110-51).

PC BOARD SCHEMATICS

PLL Unit Schematic

Detailed schematic diagram for the PLL Unit (X50-1580-10).

PC BOARD SCHEMATICS

Control Unit Schematic

Detailed schematic diagram for the Control Unit (X54-1440-10).

PARTS LIST

General Component Parts

List of general capacitors, semiconductors, coils, potentiometers, and miscellaneous parts.

PARTS LIST

TX-RX Unit Components

Comprehensive parts list for the TX-RX Unit (X44-1320-10), including capacitors.

PARTS LIST

TX-RX Unit Semiconductors and Other Parts

Parts list for TX-RX unit semiconductors, potentiometers, trimmers, coils, and miscellaneous items.

PARTS LIST

PLL Unit Components

Complete parts list for the PLL Unit (X50-1580-10), including capacitors, semiconductors, and coils.

PARTS LIST

Control Unit Components

Parts list for the Control Unit (X54-1440-10), including capacitors, resistors, semiconductors, and potentiometers.

PACKING

Packing Procedures and Materials

Instructions and diagrams for packing the transceiver and its accessories.

INSTALLATION AND VIEWS

Bracket Installation Guide

Step-by-step instructions and diagrams for installing mounting brackets.

Exploded View and Panel Removal

Exploded view of the unit and guide for removing panels and cases.

TROUBLESHOOTING

PLL Circuit Troubleshooting Guide

Diagnostic flowcharts and potential causes for PLL circuit issues.

TROUBLESHOOTING

Transmitter Section Troubleshooting Guide

Diagnostic flowcharts for transmitter output, power, and modulation problems.

TROUBLESHOOTING

Receiver Section Troubleshooting Guide

Diagnostic flowcharts for receiver sensitivity, noise, and squelch issues.

ADJUSTMENTS

Required Test Equipment List

List of essential test equipment needed for alignment and adjustments.

ADJUSTMENTS

PLL Circuit Adjustments

Step-by-step procedures for tuning and adjusting the PLL circuit parameters.

ADJUSTMENTS

PLL Circuit Adjustments (Continued)

Further steps and settings for adjusting the PLL circuit for optimal performance.

Coil Wax Seal Adjustment Procedure

Procedure for adjusting coils, including applying wax seal for stability.

ADJUSTMENTS

Transmitter (TX) Adjustments

Detailed procedures for adjusting transmitter parameters like RF power and BPF.

ADJUSTMENTS

Power and Frequency Adjustments

Adjustments for RF output, frequency check, and protection settings.

Deviation and Oscillation Adjustments

Procedures for setting frequency deviation and troubleshooting abnormal oscillations.

Shift and Memory Function Adjustments

Adjusting frequency shift and memory functions for transmit and receive.

ADJUSTMENTS

Shift and Memory Function Adjustments (Continued)

Further steps for adjusting frequency shift and memory functions.

Receiver (RX) Adjustment Procedures

Step-by-step procedures for aligning and adjusting the receiver section.

ADJUSTMENTS

S/N and Squelch Level Adjustments

Procedures for adjusting signal-to-noise ratio and squelch threshold.

PC BOARD ALIGNMENT AND TEST POINT LOCATIONS

PLL Unit Test Point Locations

Identification and location of test points on the PLL Unit PC board.

PC BOARD ALIGNMENT AND TEST POINT LOCATIONS

TX-RX Unit Test Point Locations

Identification and location of test points on the TX-RX Unit PC board.

TEST AND ALIGNMENT SET-UPS

PLL and TX Adjustment Setups

Diagrams showing test equipment connections for PLL and TX adjustments.

TEST AND ALIGNMENT SET-UPS

TX Adjustment Test Setups

Diagrams illustrating test setups for various TX adjustments.

RX Adjustment Test Setups

Diagrams illustrating test setups for various RX adjustments.

LEVEL DIAGRAM

Receiver Section Signal Levels

Diagram showing signal levels at various stages of the receiver section.

Transmitter Section Signal Levels

Diagram showing signal levels at various stages of the transmitter section.

BLOCK DIAGRAM

Overall Transceiver Block Diagram

A high-level block diagram illustrating the functional units of the transceiver.

SCHEMATIC

Full Schematic Diagram

The complete electronic schematic diagram for the TR-7625 transceiver.

SWITCH LOGIC

Control Unit Switch Logic and BCD Codes

Explanation of the logic and BCD codes for control unit switches.

TERMINALS DESCRIPTION

Terminal Identification and Functions

Description and function of various terminals and connectors.

STATIC AWARENESS

Static Handling Precautions for Semiconductors

Guidelines for safely handling semiconductor devices to prevent static damage.

SPECIFICATIONS

General Transceiver Specifications

Overall specifications for the transceiver, including semiconductors, frequency range, and dimensions.

Transmitter Section Specifications

Detailed specifications for the transmitter section, including RF output power and modulation.

Receiver Section Specifications

Detailed specifications for the receiver section, including sensitivity and selectivity.

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