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KidKraft F25890 - User Manual

KidKraft F25890
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INSTALLATION AND OPERATING INSTRUCTIONS
CASTLEWOOD- F25890
To reduce the risk of serious injury or death, you must
read and follow these instructions. Keep and refer to
these instructions often and give them to any future owner of this play system. Manufacturer contact
information provided below.
OBSTACLE FREE SAFETY ZONE - 28’’8” (8.7m) x 27’ (8.2m) area requires Protective Surfacing. See
Owner’s Manual.
MAXIMUM VERTICAL FALL HEIGHT - 6’9”(2.06m)
CAPACITY - 10 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day
cares or parks.
Warning. Only for domesc use.
2-4 Hrs
Two person
assembly
TUBE SLIDE
WARNING
27’-0”
[8.2M]
28’-8” [8.7M]
Obstacle Free Safety Zone
28’ 8” [8.7M] x 27’ [8.2M]
-
SPEY
10-14 Hrs
TWO PERSON
ASSEMBLY
FORT
Rev 09/15/2020
Table of Contents
Warnings and Safe Play Instructions. . . . . . . . . . pg. 2
Protective Surfacing Guidelines ...............pg. 3
Instructions for Proper Maintenance .........pg. 4
About Our Wood – Limited Warranty .........pg. 5
Keys to Assembly Success ....................pg. 7
Metric Conversion Sheets ....................pg. 8
Part ID .......................................pg. 10
Installation of I.D./Warning Plaque ..........pg. 89
Fort Guides ..................................pg. 90
9405890
KidKraft, Inc.
4630 Olin Road
Dallas, Texas 75244 USA
customerservice@kidkraft.com
canadacustomerservice@kidkraft.com
1.800.933.0771
972.385.0100
For online parts replacement visit
https://parts.kidkraft.com/
KidKraft Netherlands BV
Olympisch Stadion 8
1076 DE Amsterdam
The Netherlands
europecustomerservice@kidkraft.com
+31 20 305 8620 M-F from 09:00 to 17:30
(GMT+1)
For online parts replacement visit
https://parts.kidkraft.eu/

Table of Contents

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Summary

Warnings and Safe Play Instructions

Serious Head Injury Hazard

Installation over concrete, asphalt, dirt, grass, carpet and other hard surfaces creates a risk of serious injury or death from falls.

Collision Hazard

Place play-set on level ground at least 2m from any obstruction such as a garage or house, fences, poles, trees, etc.

Strangulation Hazard

Never allow children to play with ropes, clotheslines, pet leashes, cables, chains or cord-like items when using this play-set.

Safe Play Instructions

Guidelines for safe usage, including supervision, footwear, sitting on swings, checking for wear, and avoiding hazards.

Protective Surfacing Guidelines

Instructions for Proper Maintenance

Keys to Assembly Success

Tools and Hardware Requirements

Lists essential tools and hardware needed for assembly, referencing part identification.

Understanding Assembly Symbols

Explains symbols for attention, help needed, level checks, pre-drilling, and bolt tightening.

Proper Hardware Assembly Techniques

Guidance on lag screw and bolt assembly, pilot holes, and washer usage to prevent wood damage.

Hardware - Box 1 (Actual Size)

Hardware - Box 1 (Actual Size) - Continued

Step 1: Front and Back Wall Prep

Part 1: Initial Frame Assembly

Assembling End Posts, Cross Supports, Floor Supports, and BT Frames with T-nuts and screws.

Part 2: Attaching Uprights

Securing Uprights to the frame using Hex Bolts, lock washers, and flat washers.

Step 2: End Wall Prep

Part 1: Preparing Panels

Tapping T-nuts into Panel Floors and BT Frames, then attaching End Posts.

Part 2: Assembling End Wall Frame

Attaching the frame components using Hex Bolts, lock washers, and flat washers.

Step 3: Swing Wall Prep

Part 1: Post Assembly Placement

Positioning Post Assemblies and installing T-nuts for the swing wall structure.

Part 2: Attaching Wall Panels

Securing Siding Assemblies, SW Top, Panel Floors, and BT Frames to Post Assemblies.

Part 3: Connecting Supports

Connecting SW Top, Panel Floors, and SW Ground MODs using bolts and screws.

Part 4: Securing Siding

Fastening Siding Assemblies to Post Assemblies with Wood and Truss Screws.

Step 4: Frame Assembly

Part 1: Connecting Main Walls

Joining Swing, Front, and Back Walls using Wafer Lags and pre-drilling.

Part 2: Attaching End Wall

Securing the End Wall between the Front and Back Walls with Wafer Lags.

Part 3: Installing Diagonals

Attaching Diagonals to Ground MODs and Swing Wall using Hex Bolts and Lag Screws.

Step 5: Floor Assembly

Part 1: Installing Floor Joists

Attaching Floor Joists to Panel Floors in Swing and End Walls using Wood Screws.

Part 2: Attaching Side Joist MODs

Securing Side Joist MODs to Panel Floor Supports with Hex Bolts, lock washers, and T-nuts.

Part 3: Fastening Joist MODs

Fastening Side Joist MODs to Panel Floor Supports with Wood Screws and tightening Hex Bolts.

Part 4: Attaching Floor Boards

Securing Floor Boards to Floor Joists and Side Joist MODs using Wood Screws.

Step 6: Swing Beam Assembly

Attaching Swing Hangers and Brackets

Securing Swing Hangers and L-Beam Brackets to the Engineered Beam with bolts and nuts.

Step 7: Swing End Assembly

Connecting Swing Posts and Supports

Attaching Heavy SW Posts and SW Support to SW Upright using various bolts and nuts.

Step 8: Attach Swing End to Swing Beam

Connecting Swing Assemblies

Joining Swing End Assembly to Swing Beam Assembly using Beam Brackets and Hex Bolts.

Step 9: Attach Swing Assembly To Fort

Securing Swing Assembly to Fort

Attaching Swing Assembly to the SW Top using L-Beam Brackets and Hex Bolts.

Step 10: Install Ground Stakes

Ground Stake Installation and Securing

Driving Rebar Ground Stakes into the ground and securing them with Pan Screws for stability.

Step 11: How to Install Inserts - Upper and Lower Jambs

Step 12: How to Install Inserts - Window and Wall Inserts

Step 14: Rock Wall Assembly

Preparing Rock Wall Boards

Assembling rock wall boards and attaching them to rock rails using screws.

Attaching Climbing Rocks

Securing climbing rocks to the assembled wall using bolts, nuts, and screws.

Step 15: Attach Rock Wall Assembly to Fort

Mounting Rock Wall to Back Wall

Attaching the rock wall assembly to the back wall opening using wood screws.

Securing Rock Wall Stability

Driving a ground stake against the rock wall for added stability and securing it.

Step 16: Roof Support Assembly

Step 17: Roof Panel Assembly

Step 18: Roof Assembly

Step 21: Attach Roof Ends

Step 22: Fasten Roof Ends

Step 23: Attach Roof Assembly to Fort

Step 27: Attach Slide to Fort

Step 28: Attach Acro and Belt Swings

Step 29: Attach Slide Wall Inserts

Step 30: Slide Section Assemblies

Step 31: Attach Flange Assembly to Fort

Step 32: Attach Elbow Assembly to Flange Assembly

Step 33: Attach Elbow Assembly to Elbow Assembly

Step 34: TNR Brace Assembly

Step 35: Attach Elbow Assemblies and TNR2 Slide Support

Step 36: Attach TNR Brace Assembly

Step 37: Attach TNR2 Slide Exit to Exit Elbow Assembly

Step 38: Attach Exit End Assembly to Fort

Step 39: Attach Ground Stake to TNR Upright

Step 40: Counter Assembly

Final Step: Attach I.D. Plaque

KidKraft F25890 Specifications

General IconGeneral
Product NameKidKraft F25890
CategoryPlay Sets & Playground Equipment
MaterialWood
Assembly RequiredYes
Weight Limit110 pounds
Dimensions123 x 123 x 95 inches
ColorMulticolor

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