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King Industrial KC-13HPC User Manual

King Industrial KC-13HPC
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INSTRUCTION MANUAL
MODEL: KC-13HPC
COPYRIGHT © 2016 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
13” PLANER WITH
HELICAL CUTTERHEAD
08/2016
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King Industrial KC-13HPC Specifications

General IconGeneral
Weight600 lbs
Number of Knives3
Blade TypeHSS
Planing Width13 inches
Planing Thickness6 inches
Feed Rate26 feet per minute
Dust Port4 inches

Summary

Warranty Information

Proof of Purchase

Keep dated proof of purchase for warranty and servicing purposes.

Replacement Parts

Parts for this product are available at authorized King Canada service centres.

Limited Tool Warranty

2-year limited warranty against defects in materials and workmanship.

Note to User

Manual is a guide; specifications and references are subject to change.

Parts Diagram & Parts Lists

Refer to the King Canada web site for updated parts diagram and lists.

General & Specific Safety Rules

Know Your Tool

Read manual, understand tool application, limitations, and hazards.

Ground the Tool

Use approved 3-conductor cord and 3-prong grounding type plug.

Keep Guards in Place

Ensure guards are in good working order, properly adjusted and aligned.

Remove Adjusting Keys and Wrenches

Develop habit of checking and removing tools before turning on.

Keep Work Area Clean

Maintain a clean, uncluttered area with non-slippery flooring.

Avoid Dangerous Environment

Do not use in damp/wet locations; ensure good lighting and workspace.

Keep Children Away

Ensure all visitors remain at a safe distance from the work area.

Make Workshop Child-Proof

Use padlocks, master switches, or remove starter keys for security.

Use Proper Speed

Operate the tool at the proper speed for optimal performance and safety.

Use Right Tool

Do not force the tool or attachment to perform unintended jobs.

Wear Proper Apparel

Avoid loose clothing; wear safety glasses and protective hair covering.

Always Wear Safety Glasses

Wear ANSI Z87.1 safety glasses; consider a dust mask for dusty operations.

Don't Overreach

Maintain proper footing and balance at all times during operation.

Maintain Tool with Care

Keep tools sharp, clean, and follow lubrication/accessory change instructions.

Disconnect Tools

Disconnect power before servicing or changing accessories/attachments.

Avoid Accidental Starting

Ensure the switch is in the 'OFF' position before plugging in.

Use Recommended Accessories

Use only recommended accessories to prevent hazards.

Never Stand on Tool

Avoid tipping hazard; do not store items requiring standing on the tool.

Check Damaged Parts

Inspect guards/parts for damage; ensure proper operation or repair/replace.

Never Leave Machine Running Unattended

Turn power OFF; allow the tool to come to a complete stop.

Specific Safety Rules for Planers with Helical Cutterhead

Read Entire Instruction Manual

For safety, read the entire manual before operating the planer.

Cutterhead Inserts

Ensure cutterhead inserts are securely installed and kept clean/sharp.

Stock Inspection and Handling

Inspect stock for foreign objects; feed properly and avoid forcing.

Operating Condition

Do not operate when tired, distracted, or under the influence of impairing substances.

Guards in Place

Keep guards in place and properly re-attached after maintenance or cleaning.

Kickback Prevention

Minimize kickback risk by standing to the side and using proper feeding technique.

Stock Support

Use in-feed and out-feed support for long workpieces.

Getting to Know Your 13" Planer

Depth of Cut Indicator

Indicates how much material is removed from the workpiece per pass.

Switch with Safety Key

Controls machine power with a removable safety key for security.

Reset Button

Resets the motor automatically after overheating or low voltage.

Height Handwheel Lock Lever

Lever used to lock the height adjustment handwheel in position.

Dust Chute

Port for connecting dust collection systems or chip ejection.

Dust Chute Adaptor

Adaptor to connect different size hoses to the dust chute.

Height Adjustment Handle

The handwheel used to raise or lower the cutterhead assembly.

Planing Thickness Scale & Indicator

Shows the current workpiece thickness setting.

Pre-set Depth Stop Selector

Allows selection of a desired final workpiece thickness setting.

Infeed Extension Table

Supports the workpiece before it enters the cutterhead.

Helical Cutterhead

The main cutting component featuring helical cutter inserts.

Cutter Insert

Individual cutting elements within the cutterhead (26 total).

Tool Storage Cover

Cover for storing accessories and tools.

Torx Adjustment Wrench

Wrench used for adjusting or replacing cutter inserts.

4mm Hex Key

Hexagonal key provided for various adjustments and assembly.

Specifications

Model: KC-13HPC

Model identification for the planer.

Maximum Planing Width

The maximum width of material that can be planed.

Maximum Planing Thickness

The maximum thickness of material that can be planed.

Number of Cutter Inserts

Specifies the total number of cutter inserts on the cutterhead.

Feed Rate

The speed at which the workpiece is fed through the planer.

Cutterhead Speed

The rotational speed of the cutterhead in RPM.

Motor Power

Details the motor's amperage rating.

Voltage Requirements

Specifies the voltage, phase, and frequency requirements.

Assembled Dimensions and Weight

Physical size and weight of the assembled planer.

Package Dimensions and Weight

Size and weight of the planer as shipped.

Electrical Information

Warnings

Electrical connections must be by a qualified electrician; disconnect power for adjustments.

Power Supply Requirements

Connect to a 110V-120V, 15-AMP circuit breaker for safety.

Grounding Procedure

Ensure the planer is properly grounded via its 3-prong plug.

110V-120V Operation

Designed for 110V-120V circuits; avoid 2-prong adaptors.

Reset Button (Thermal Overload)

Resets motor if it overheats or voltage is low.

Extension Cord Usage

Use correct wire gauge and 3-prong cords/receptacles for extension cords.

Safety Switch System

Features a safety switch with a removable key to prevent unauthorized use.

Assembly & Operation

Assembly Warning

Ensure machine is OFF and unplugged before assembly; connect power only after completion.

Installing on a Stable Surface

Secure planer to a flat, level, sturdy surface; avoid edges.

Assembling Height Adjustment Handwheel

Instructions for attaching the height adjustment handwheel knob.

Installing Dust Chute

Guide for attaching the 2-position dust chute and adaptor.

Raising/Lowering the Cutterhead

How to adjust the cutterhead height using the handwheel.

Using Pre-set Depth Stops

Setting the adjustable stops for desired final workpiece thickness.

Operation & Adjustments

Adjusting Pre-set Depth Stops

Detailed procedure for readjusting the pre-set depth stops.

Aligning Extension Tables

Steps to ensure infeed and outfeed extension tables are properly aligned.

Adjusting Thickness Scale

Procedure to calibrate the thickness scale to match actual measurements.

Depth of Cut Indicator

Explanation on how to read and use the depth of cut indicator.

Recommended Cutting Limits

Guidelines for maximum material removal per pass for different wood widths.

Basic Guidelines

Planer Operation Principles

How the planer removes material to achieve desired thickness.

Planing Procedure

Step-by-step instructions for operating the planer safely and effectively.

Maintenance Overview

Regular Maintenance

Routine checks and cleaning for optimal performance and longevity.

Cutterhead Insert Maintenance

Procedure for inspecting, rotating, or replacing cutter inserts.

Maintenance Procedures

Cutterhead Insert Replacement Steps

Detailed steps for removing, cleaning, and replacing cutter inserts.

Motor Carbon Brush Replacement

Guide for replacing motor carbon brushes after approximately 150 hours of use.

Belt Replacement Guide

Instructions for inspecting the drive belt and replacing it when worn.

Maintenance Tasks

Belt Replacement Details

Detailed steps for removing and installing the drive belt.

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