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Kingspan BioFicient 4 User Manual

Kingspan BioFicient 4
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BioFicient 4-6
Klargester Sewage Treatment Plant
INSTALLATION MANUAL
Part Code
Issue
Description
Date
017904
04
CC1463
Jan 2019
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Kingspan BioFicient 4 Specifications

General IconGeneral
BrandKingspan
ModelBioFicient 4
CategoryLawn and Garden Equipment
LanguageEnglish

Summary

Health and Safety

Clothing

Recommendations on protective clothing for installation and maintenance personnel.

Maintenance and Inspection Procedures

Guidelines for safe maintenance and inspection of the unit, including isolation procedures.

Working Area

Safety considerations for the installation site, including lighting and access.

Desludging

System Overview

BioFicient Checklist

Self Help

Blower Failure

Troubleshooting steps for blower issues and plant operation problems.

Plant Flooding

Diagnosing and resolving issues related to plant flooding.

Plant Odour

Identifying potential causes and solutions for plant odour.

Installation

Excavate Hole and Lay Concrete Bed

Instructions for preparing the excavation and concrete base as per specifications.

Lower Unit Onto Concrete and Ensure Level

Procedures for safely placing and leveling the unit onto the prepared base.

Strap Tank to Concrete Base with Pea Gravel

Guidance on securing the tank with pea gravel in dry site conditions.

Backfill the Tank Unit

Steps for properly backfilling the tank, including water ballasting.

Second Backfill Stage

Details on the second stage of backfilling and continued ballasting.

Further Backfill Stages

Continuing the backfilling process and connecting pipework.

Venting

Ensuring adequate venting for treatment plant operation and sealing air ducts.

BioFicient IPS HLA Installation

Control Panel Installation

Control Panel Entry Points

Mapping gland holes to specific product connections on the control panel.

Sludge Return Solenoid Run and Pause Time Setting

Programming the timer for sludge return solenoid operation.

Sludge Return Solenoid Run and Pause Analogue Timer Setting

Setting the analogue timer for sludge return solenoid operation.

Completing the Installation

Final steps for connecting components to the control panel.

Control Panel Fault Codes and Fuses

Troubleshooting control panel issues using fault codes and fuses.

Maintenance

Maintenance Schedule

Daily, monthly, and annual maintenance tasks for the sewage treatment plant.

Warranty

Fault Finding

Compressor Not Running

Diagnosing and resolving issues when the compressor is not running.

No Evidence of Air Bubbles Rising Through Media

Troubleshooting the lack of air bubbles in the media.

Media Not Moving

Identifying causes for media not moving within the biological reactors.

No Biomass Growth or White Growth in Reactors

Addressing issues with biomass growth or white growth in the biological reactors.

Smell

Troubleshooting and resolving unpleasant odours from the treatment plant.

Notice

Start Up

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