Kioti ZXD Series User Manual

Thank you for choosing the KIOTI ZXD series brand of zero turn mowers. Our products are designed to provide
maximum performance, while being comfortable enough to operate all day. Additionally, they are durable and
easy to service meaning dependability and reliability to keep you mowing each and every day.
The following manual contains important information regarding safety, operation, maintenance and adjustment.
Before operating the machine, all users should read and understand the manual in its entirety.
Failure to do so may result in improper use of the machine which could result in personal injury to the operator,
bystanders, and/or damage to the machine.
For questions or additional information on these models, or if you should require service for your KIOTI product,
please contact your authorized selling/servicing KIOTI dealer.
INTRODUCTION
DISCLAIMER
The specifications within this manual are subject to change without notice.
OM_ZXD Series Mower-EN_US-00.indd 1OM_ZXD Series Mower-EN_US-00.indd 1 2023-03-14 오전 11:22:292023-03-14 오전 11:22:29

Kioti ZXD Series Specifications

General

Brand	Kioti
Model	ZXD Series
Category	Lawn Mower
Language	English

Summary

Introduction

Disclaimer

Manual specifications are subject to change without notice.

Symbols Mark

Safety Precautions

Precautions Before Operation

Essential safety steps to take before operating the mower.

Safe Operating Practices

Guidelines for safe operation to prevent accidents and injuries.

Owner's Responsibility

Owner's duty to ensure operators are trained and familiar with safe operation.

Mower Operation Safety

Ensuring safe operation by trained personnel, checking controls, and warnings.

Safe Driving on Slopes

Guidelines for safe operation on slopes, including avoiding steep or wet slopes.

Parking Safety

Safety procedures for parking the mower, including engaging the brake and turning off the engine.

Maintenance Safety

Safety precautions to follow before servicing the mower.

Storage Safety

Precautions for safely storing the mower, including cleaning and fuel handling.

Transporting Safety

Guidelines for safely loading, securing, and transporting the mower.

ROPS Usage and Safety

Proper use and safety considerations for the Roll Over Protective Structure (ROPS).

Safety Decal Locations and Maintenance

Information on decal mounting locations, types, and maintenance procedures.

About Service

Vehicle Identification Numbers

Information on locating the mower, engine, and transmission serial numbers.

Supplying Service Parts

Information on how to obtain genuine KIOTI service parts for the mower.

Specifications

Engine, Transmission, and Dimension Specifications

Detailed specifications for the engine, transmission, and overall mower dimensions.

Tire, Ground Speed, and Mower Deck Specifications

Specifications for tires, ground speed, cutting deck, and mower weight.

Fastener Torque Charts (SAE and Metric)

Torque values for SAE and Metric standard fasteners based on grade and size.

Mower Controls Layout

Exterior View of Mower Controls

Diagrams illustrating the location of various exterior controls and components on the mower.

Key Switch and Ignition Operation

Explanation of the key switch positions and their functions for starting the mower.

Throttle Lever and Fuel Gauge Operation

Description of the throttle lever for engine speed and the fuel gauge for monitoring fuel.

Hour Meter and Steering Lever Functions

Information on the hour meter for total run time and steering levers for mower movement.

PTO Lever and Deck Lift Pedal Operation

How to operate the PTO lever and use the deck lift pedals for height adjustment.

Cutting Height Dial and Parking Brake Pedal

Instructions for adjusting cutting height and engaging/disengaging the parking brake pedal.

Seat Belt and Seat Adjustment

Proper use of the seat belt and how to adjust the mower seat for comfort and safety.

ROPS (Roll Over Protective Structure) Usage

Understanding the Roll Over Protective Structure (ROPS) and its adjustment.

Convenience Features: Cup Holder and USB Outlet

Location and usage of the cup holder and USB power outlet for convenience.

Tire and Wheel Service Information

Details on tire specifications, pressure, and procedures for front and rear wheel service.

Operation

Mower Deck Installation and Removal

Step-by-step guide for installing and removing the mower deck assembly.

Starting the Engine Safely

Procedure for safely starting the mower's engine, including pre-heating and checks.

Engine Warning Lamp Interpretation

Understanding the meaning and action required for engine warning lamps.

Jump Starting Procedures

Instructions on how to safely jump-start the mower's battery.

Stopping the Engine and Warming Up

Procedures for safely stopping the engine and recommended engine warm-up practices.

Mower Break-In and Operation Tips

Recommended guidelines for breaking in a new mower and general operation tips.

Basic Mower Operation and Control

How to operate the mower, including starting, deck adjustment, and basic movement.

Controlling Mower Speed and Direction

Using throttle, brake, and steering levers to control mower speed and direction.

Maneuvering Techniques: Forward, Reverse, and Turns

Techniques for moving the mower forward, in reverse, and making turns.

Zero-Turn Maneuvering and Slope Operation

How to perform zero-turn maneuvers, protect turf, and operate safely on slopes.

Restarting and Operating on Slopes Safely

Procedures for restarting on slopes and safe operation on inclines.

Parking and Transporting the Mower

Steps for safely stopping, parking, and preparing the mower for transport.

Battery and Fuse Access

Information on accessing and servicing the mower's battery and fuse locations.

Lifting Mower for Maintenance

Safe procedures for lifting the mower for maintenance tasks like blade removal.

Mower Deck Cleaning and Washing

Methods for cleaning the mower deck, including using compressed air or high-pressure water.

Maintenance

Recommended Maintenance Schedules

A comprehensive schedule of required inspections and maintenance tasks based on usage hours.

Lubricants and Fluid Specifications

Details on the types and capacities of genuine KIOTI fluids, oils, and grease for the mower.

Daily Checks and General Information

Pre-operation checks to ensure the mower is in good working condition before each use.

Checking and Adding Fuel

Procedures for safely checking and adding fuel to the mower's tank.

Air Intake Screen and Transaxle Fluid Checks

How to inspect and clean the air intake screen and check the transaxle fluid level.

Lubrication Points and Intervals

Guide to lubrication points and recommended intervals for greasing mower components.

Air Filter Maintenance

Instructions for cleaning and maintaining the air filter element to maintain engine performance.

Checking Mower Blades

How to inspect mower blades for sharpness, damage, and proper installation.

Changing Engine Oil and Filter

Step-by-step guide for changing the engine oil and replacing the oil filter.

Checking Fuel Lines and Fuel Filter

Inspection of fuel lines and filter for wear, damage, or clogs to prevent leaks or performance issues.

Adjusting Parking Brake

Procedure for adjusting the parking brake spring length and play for proper engagement.

Checking and Charging the Battery

How to check the battery condition, connections, and safe charging procedures.

Replacing Transaxle Oil Filter (HST)

Instructions for replacing the hydrostatic transmission (HST) oil filter.

Changing Transmission Fluid

Procedure for draining and refilling the transmission fluid for the hydrostatic drive system.

Replacing Hydraulic Fluid Filter

Steps for replacing the hydraulic fluid filter in the transmission case.

Replacing the Fuel Filter

Procedure for replacing the fuel filter when it becomes clogged or debris is present.

Replacing Air Cleaner Element

Guidance on inspecting, cleaning, and replacing the air cleaner element.

Replacing Fuses

Instructions on how to access and replace fuses in the mower's electrical system.

Blade Inspection and Sharpening

How to inspect, sharpen, and balance mower blades for optimal cutting performance.

Replacing Mower Blades

Step-by-step guide for safely removing and installing mower blades.

Adjusting Anti-Scalp Rollers

How to adjust anti-scalp rollers for proper deck height and cutting performance.

Adjusting Deck Level (Side to Side)

Procedure for leveling the mower deck from side to side for consistent cutting height.

Adjusting Deck Rake (Front to Rear)

Method for adjusting the front-to-rear tilt (rake) of the mower deck for optimal cutting.

Storage and Disposal

Mower Storage Procedures

Guidelines for daily and long-term storage of the mower to prevent damage and corrosion.

Preparing Mower After Long Term Storage

Steps to take to prepare the mower for use after a period of long-term storage.

Usage and Disposal of Waste Fluids

Proper methods for handling and disposing of waste fluids and parts responsibly.

Troubleshooting

Engine Troubleshooting Guide

Common engine problems and their corresponding countermeasures for diagnosis and repair.

Battery Troubleshooting Guide

Common battery problems and their corresponding countermeasures for diagnosis and repair.

Mower Troubleshooting Guide

Common mower operational issues and their corresponding countermeasures for diagnosis and repair.

Index