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KIRLOSKAR HA Series User Manual

KIRLOSKAR HA Series
88 pages
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Table of Contents

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KIRLOSKAR HA Series Specifications

General IconGeneral
BrandKIRLOSKAR
ModelHA Series
CategoryEngine
LanguageEnglish

Summary

Foreword

Standard Warranty

Duration of Warranty

Details the warranty period for KOEL HA Series engines based on calendar months or operating hours.

Scope of Warranty

Defines what parts and conditions are covered under the engine warranty and liabilities.

Limitations and Exclusions

Lists conditions and circumstances under which the engine warranty is not applicable.

Engine Description

2.1 Engine Model

Describes engine model identification, including rating plate details and location.

2.1.3 Cylinder Numbering and Injection System

Explains cylinder numbering convention and the direct fuel injection system used in the engines.

2.2 Engine Illustrations

Provides visual diagrams of the engine's service and exhaust sides for different models.

2.3 Lube Oil System

Details the lubrication system components and flow for the engines.

2.4 Fuel System

Explains the fuel system components and layout for the engines.

2.5 Engine Cooling System

Describes the air cooling mechanism for the engines, including air flow paths and components.

2.6 Air Inlet System

Details the air intake system, including pre-cleaner, air cleaner types, and their function.

2.7 Exhaust System

Explains the exhaust system requirements, components, and installation guidelines.

Engine Operation

3.1 Commissioning Procedures

Covers initial engine setup, including adding oil, filling air cleaner, adding fuel, and ventilation.

3.2 Starting the Engine

Provides instructions for electric starting and starting with cold-start aid for different voltage systems.

3.3 Monitoring Engine Systems

Explains how to monitor lube oil pressure, temperature, and belt failure warning systems.

3.4 Stopping the Engine

Details manual and electrical procedures for safely shutting down the engine.

3.5 Operating Conditions

Discusses considerations for winter operation, high ambient temperatures, and high altitude.

Operating Media

4.1 Lube Oil Specifications

Specifies quality grades and viscosity recommendations for lube oil, including approved brands.

4.2 Fuel Specifications

Details quality grades for diesel fuel and recommendations for winter grade fuel and kerosene additives.

Routine Maintenance

5.1 Maintenance Schedule

Outlines recommended maintenance tasks based on operating hours for various engine components.

5.2 Maintenance Work Log

Provides a logbook format to record completed maintenance tasks with date, remarks, and signature.

Service and Maintenance

6.1 Lubrication System Service

Covers oil change intervals, checking and changing engine oil, and oil filter replacement.

6.2 Fuel System Service

Details procedures for changing fuel filters (spin-on and element types) and cleaning the fuel strainer.

6.3 Cooling System Service

Specifies cleaning intervals for the cooling system based on engine application and operating hours.

6.4 Combustion Air Filter Service

Explains cleaning intervals for air filters, including cyclone pre-cleaners, oil bath, and dry-type air cleaners.

6.5 Belt Drive Maintenance

Covers checking and tensioning V-belts, changing alternator belts, and checking the belt failure warning system.

6.6 Valve Adjustments

Details procedures for checking and adjusting valve clearance on the engine.

6.7 Accessory Maintenance

Covers battery and cable checks, electrolyte level and density checks, and lifting tackle usage.

6.8 Engine Cleaning Procedures

Describes methods for cleaning the engine using compressed air, cold cleaning agent, or high-pressure steam.

6.9 Additional Maintenance Tasks

Includes checking mountings for tightness and verifying the function of the flame heater.

Faults, Causes, and Remedies

7.1 Diagnosis Chart

Provides a troubleshooting chart linking engine faults to their potential causes and system failures.

Engine Preservation

8.1 Preservation Procedures

Outlines steps for preserving the engine for extended idle periods, including recommended preservatives and protection measures.

8.1.2 Commissioning Preserved Engines

Details the process for recommissioning an engine that has been preserved, including removing protective measures and reinstallation.

Technical Specifications

9.1 Engine Specifications Overview

Presents detailed engine specifications, including cylinder arrangement, displacement, and operating parameters.

9.2 Power Output Data

Lists engine power output ratings for various models under different standards and duty cycles.

9.3 Torque Wrench Settings

Provides specific torque values and tightening angles for critical engine bolts during assembly and maintenance.

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