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KIRLOSKAR DV Series User Manual

KIRLOSKAR DV Series
101 pages
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Table of Contents

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KIRLOSKAR DV Series Specifications

General IconGeneral
CoolingWater Cooled
Engine TypeDiesel
Speed1500 RPM
Starting SystemElectric Start
Governor TypeMechanical
Number of Cylinders4
Lubrication SystemForced Lubrication

Summary

1. WARRANTY

Warranty Coverage and Conditions

Details accessory coverage, conditions precedent, and service checks for engine warranty.

2. ENVIRONMENTAL POLICY

3. SAFETY GUIDELINES AND ENVIRONMENTAL AWARENESS

Safety Precautions and Operating Instructions

Highlights safety precautions and essential instructions before engine operation.

4. TECHNICAL INFORMATION

Engine Identification, Type, and Specifications

Covers engine model, serial number, type, and detailed specifications for DV series.

Engine Assembly and Components

Details engine assembly, gear train, valves, and component illustrations.

Engine Systems Overview

Explains lubrication, fuel, air intake, and cooling systems.

Governor and Electrical Systems

Covers electronic governor, actuators, wiring, starter motor, and electrical equipment.

Maintenance Checks and Adjustments

Details V-belt tension, turbocharger, and electrical equipment maintenance.

5. ENGINE CONTROL PANEL

Panel Introduction, Functions, and Operation

Overview of the controller, its functions, operation, display, and load transfer.

Panel Alarms, Warnings, and Troubleshooting

Details alarms, warnings, troubleshooting, and communication features of the controller.

6. COMMISSIONING AND OPERATION

Engine Preparations and Running-in Procedure

Covers pre-start checks, running-in process, and operation precautions.

7. MAINTENANCE AND CARE

Periodical Inspection and System Maintenance

Details general inspection, lubrication, cooling, air, and fuel system maintenance procedures.

8. TURBOCHARGER MAINTENANCE

9. CHECKING AND SETTING

Valve Clearance Adjustment

Details the procedure, order, and method for adjusting valve clearance.

Injection Timing and Cylinder Head Bolt Tightening

Covers injection timing adjustment and cylinder head bolt tightening sequences.

Cylinder Compression Pressure Measurement

Explains how to measure cylinder compression pressure and its limits.

10. ROUTINE MAINTENANCE CHART

11. ENGINE PRESERVATION

Preservatives and Preservation Procedure

Lists recommended preservatives and the step-by-step procedure for engine preservation.

12. DIAGNOSIS AND REMEDY

Engine Starting Impossible Troubleshooting

Troubleshooting guide for engine starting failures, covering engine and fuel aspects.

Engine Overheating Troubleshooting

Troubleshooting guide for engine overheating issues, focusing on cooling and fuel units.

Insufficient Output Troubleshooting

Troubleshooting guide for insufficient engine output, covering fuel, other, and installation aspects.

Low Oil Pressure Troubleshooting

Troubleshooting guide for low engine oil pressure, checking oil amount and relief valve.

Excessive Fuel Consumption Troubleshooting

Troubleshooting guide for excessive fuel consumption, covering timing and fuel amount.

Engine Noisy Troubleshooting

Troubleshooting guide for engine noise issues, categorized by component (crankshaft, con rod, piston).

13. ENGINE FIRING ORDER

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