EasyManua.ls Logo

KIRLOSKAR 6R1080T - User Manual

KIRLOSKAR 6R1080T
48 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
R1040 MAINTENANCE MANUAL
Page 1 of 48
Index
Sr.
No.
Topic Page
Nos
1 General 2
1.1 Service and Maintenance 2
1.2 Maintenance and Repairs 2
1.3 Safety 2
2 Engine details 2
2.1 Engine Name Plate 2
2.2 Engine illustrations 3
2.3 Engine lifting device 4
2.4
Lube oil system
5 – 8
2.5
Fuel supply system
9-10
2.6 Cooling System 11
2.7 Electrical System 12
3 Engine operation
3.1 Commissioning 13-16
3.2 Starting 16
3.3 Stopping 17
3.4 Operating conditions 18
3.5 Running-in period 19
4 Routine Maintenance 20
4.1 Maintenance Schedule 20
4.2 Top Overhaul and Major Overhaul Periods 21
5 Service and Maintenance 21
5.1 Maintenance of Lubrication system 21 - 27
5.2
Maintenance
of
Fuel
System
28
5.3
Maintenance
of
Cooling
System
29-30
5.4
Maintenance of Dry type air cleaner
31-34
5.5 Belt drives 35
5.6
Adjustments
36
5.7
Maintenance of Electrical Equipment
37
5.8
Checking of Fasteners
37
6
Troubleshooting and Remedial measures
38
6.1
Troubleshooting
38
6.2
Useful tips for Turbocharger
40
6.3
Periodical Inspection of Turbocharger for Generating set application
41
6.4
Recommendation for Turbocharger operation and maintenance
41
7
Instruction Manual for Electronic Governor
42
8
Engine preservation
43
8.1
Recommended Preservatives
43
8.2
Preservation Procedure
43
8.3
Commissioning
of
Preserved
Engine
44
9
Tightening Torque, Settings
45
9.1
Tightening Torque
45
9.2
Settings
46
10
Fuel timing
47

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KIRLOSKAR 6R1080T and is the answer not in the manual?

Summary

1 General

1.2 Maintenance and Repairs

Instructions for safe maintenance and repair procedures, including shutdown, safety devices, and handling of running engines.

1.3 Safety

Emphasis on following safety instructions indicated by symbols and general safety regulations for operator and engine.

2 Engine details

2.3 Engine lifting device

Instructions and precautions for lifting the engine using provided lifting hooks, distinguishing between bare engines and generating sets.

2.4 Lube oil system

2.4.6 Lube oil Specifications and recommendations

Guidelines for selecting appropriate lube oil specifications, viscosity grades, and recommendations for engine use.

2.5 Fuel supply system

2.5.2 Fuel Specifications

Requirements for fuel quality, approved specifications, and the importance of clean fuel for injection equipment.

2.6 Cooling System

2.6.2 Coolant

Guidance on coolant mixture for summer and winter, including recommended rust preventive compounds and antifreeze ratios.

3 Engine operation

3.1 Commissioning

Procedure for commissioning a new or overhauled engine, including initial checks for oil and diesel.

3.1.3 Bleeding of fuel system

Steps for bleeding the fuel system, involving loosening vent screws and operating the lift pump until air-free.

3.1.4 Cooling system

Procedure for filling the cooling system with coolant, including safety precautions for hot engines.

3.4 Operating conditions

3.4.1 Operation in winter

Recommendations for winter operation, including lube oil viscosity, diesel fuel, and cold starting aids for battery and coolant.

3.5 Running in period

3.5.1 After first 100 hours running

Tasks to be performed after the first 100 hours of running, including oil change, filter replacement, and fastener checks.

4 Routine Maintenance

4.1 Maintenance Schedule

Comprehensive schedule detailing routine maintenance tasks, checks, and renewals based on running hours.

4.2 Top Overhaul and Major Overhaul Periods

5 Service and Maintenance

Overview of general service and maintenance procedures for the engine.

5.1 Maintenance of Lubrication system

Procedures for maintaining the engine's lubrication system, including oil change intervals and checking oil levels.

5.1.3 Changing Engine Oil

5.1.4 Lube oil filter

Instructions for replacing the spin-on lube oil filter cartridge, including preparation and installation steps.

5.1.5 Centrifuge Lube oil filter (Applicable for 6 R1080 T;TA engines)

Introduction and cleaning frequency for the centrifuge lube oil filter, explaining its function and maintenance.

Servicing Instructions

Detailed instructions for servicing the centrifuge cleaner, emphasizing precision handling and required tools.

Servicing procedure

Step-by-step guide for the servicing procedure of the centrifuge cleaner, including disassembly and cleaning.

Points to care about centrifuge cleaner

Important points to consider during assembly and operation of the centrifuge cleaner, focusing on proper sealing and part matching.

Donts about centrifuge cleaner

Critical warnings and prohibitions regarding the operation and maintenance of the centrifuge cleaner to prevent damage.

Troubleshooting

5.2 Maintenance of Fuel System

Procedures for cleaning the fuel strainer and replacing fuel filter cartridges.

5.2.2 Fuel Filter

Instructions for changing pre-filter and micro-filter cartridges, including recommended intervals and notes on efficiency.

5.3.1 Radiator

Procedure for checking coolant level, filling, cleaning radiator fins, and flushing the radiator.

5.4 Maintenance of Dry type air cleaner

Overview of dry type air cleaner maintenance, including construction and cleaning procedures.

Cleaning of Filter Element

Procedure for cleaning the filter element when the restriction indicator shows a red signal.

5.6 Adjustments

5.6.1 Checking and adjusting valve clearance

Detailed steps for checking and adjusting valve clearance using feeler gauges and a screwdriver.

6 Troubleshooting and Remedial measures

6.1 Troubleshooting

Diagnostic chart for common engine troubles, listing problems, probable causes, and recommended actions.

6.4 Recommendation for Turbocharger operation and maintenance

7 Instruction Manual for Electronic Governor

8.3 Commissioning of Preserved Engine

9 Tightening Torque, Settings

Fuel timing setting:

Summary

1 General

1.2 Maintenance and Repairs

Instructions for safe maintenance and repair procedures, including shutdown, safety devices, and handling of running engines.

1.3 Safety

Emphasis on following safety instructions indicated by symbols and general safety regulations for operator and engine.

2 Engine details

2.3 Engine lifting device

Instructions and precautions for lifting the engine using provided lifting hooks, distinguishing between bare engines and generating sets.

2.4 Lube oil system

2.4.6 Lube oil Specifications and recommendations

Guidelines for selecting appropriate lube oil specifications, viscosity grades, and recommendations for engine use.

2.5 Fuel supply system

2.5.2 Fuel Specifications

Requirements for fuel quality, approved specifications, and the importance of clean fuel for injection equipment.

2.6 Cooling System

2.6.2 Coolant

Guidance on coolant mixture for summer and winter, including recommended rust preventive compounds and antifreeze ratios.

3 Engine operation

3.1 Commissioning

Procedure for commissioning a new or overhauled engine, including initial checks for oil and diesel.

3.1.3 Bleeding of fuel system

Steps for bleeding the fuel system, involving loosening vent screws and operating the lift pump until air-free.

3.1.4 Cooling system

Procedure for filling the cooling system with coolant, including safety precautions for hot engines.

3.4 Operating conditions

3.4.1 Operation in winter

Recommendations for winter operation, including lube oil viscosity, diesel fuel, and cold starting aids for battery and coolant.

3.5 Running in period

3.5.1 After first 100 hours running

Tasks to be performed after the first 100 hours of running, including oil change, filter replacement, and fastener checks.

4 Routine Maintenance

4.1 Maintenance Schedule

Comprehensive schedule detailing routine maintenance tasks, checks, and renewals based on running hours.

4.2 Top Overhaul and Major Overhaul Periods

5 Service and Maintenance

Overview of general service and maintenance procedures for the engine.

5.1 Maintenance of Lubrication system

Procedures for maintaining the engine's lubrication system, including oil change intervals and checking oil levels.

5.1.3 Changing Engine Oil

5.1.4 Lube oil filter

Instructions for replacing the spin-on lube oil filter cartridge, including preparation and installation steps.

5.1.5 Centrifuge Lube oil filter (Applicable for 6 R1080 T;TA engines)

Introduction and cleaning frequency for the centrifuge lube oil filter, explaining its function and maintenance.

Servicing Instructions

Detailed instructions for servicing the centrifuge cleaner, emphasizing precision handling and required tools.

Servicing procedure

Step-by-step guide for the servicing procedure of the centrifuge cleaner, including disassembly and cleaning.

Points to care about centrifuge cleaner

Important points to consider during assembly and operation of the centrifuge cleaner, focusing on proper sealing and part matching.

Donts about centrifuge cleaner

Critical warnings and prohibitions regarding the operation and maintenance of the centrifuge cleaner to prevent damage.

Troubleshooting

5.2 Maintenance of Fuel System

Procedures for cleaning the fuel strainer and replacing fuel filter cartridges.

5.2.2 Fuel Filter

Instructions for changing pre-filter and micro-filter cartridges, including recommended intervals and notes on efficiency.

5.3.1 Radiator

Procedure for checking coolant level, filling, cleaning radiator fins, and flushing the radiator.

5.4 Maintenance of Dry type air cleaner

Overview of dry type air cleaner maintenance, including construction and cleaning procedures.

Cleaning of Filter Element

Procedure for cleaning the filter element when the restriction indicator shows a red signal.

5.6 Adjustments

5.6.1 Checking and adjusting valve clearance

Detailed steps for checking and adjusting valve clearance using feeler gauges and a screwdriver.

6 Troubleshooting and Remedial measures

6.1 Troubleshooting

Diagnostic chart for common engine troubles, listing problems, probable causes, and recommended actions.

6.4 Recommendation for Turbocharger operation and maintenance

7 Instruction Manual for Electronic Governor

8.3 Commissioning of Preserved Engine

9 Tightening Torque, Settings

Fuel timing setting:

KIRLOSKAR 6R1080T Specifications

General IconGeneral
BrandKIRLOSKAR
Model6R1080T
CategoryEngine
LanguageEnglish

Related product manuals