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KIRLOSKAR R1040 Series User Manual

KIRLOSKAR R1040 Series
96 pages
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R1040 / R1080 / K1080 SERIES ENGINES
OPERATION & MAINTENANCE MANUAL
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KIRLOSKAR R1040 Series Specifications

General IconGeneral
Compression Ratio17.5:1
Engine Type4 Stroke, Water Cooled
Horsepower Range10 HP
Starting SystemElectric Start
Alternator Output35 Amps
Engine ModelR1040 Series

Summary

Foreword

Standard Warranty

Warranty Duration

Details warranty periods for power generation and industrial applications.

Warranty Scope

Outlines what is covered under the warranty terms and conditions.

Engine Numbering System

Engine Illustrations

Engine Lifting Device

Lube Oil System

Lube Oil Pressure

Specifies minimum pressure requirements at idle and operating conditions.

Lube Oil Temperature

Defines the maximum allowable lube oil temperature.

Lube Oil Sump Capacity

Lists oil capacities for different engine models.

Lube Oil Quality Grade

Recommends quality grades and approved lube oils.

Lube Oil Viscosity

Discusses viscosity selection based on ambient temperature.

Fuel System

Fuel Specifications

Details approved fuel standards and winter grade usage.

Storing Fuel Oil

Provides recommendations for safe and proper fuel storage.

Cooling System

Radiator

Instructions for coolant filling and radiator cleaning.

Thermostat

Information on thermostat inspection and replacement.

Electrical System

Electrical Equipment

Details alternator and starter specifications.

Battery & Battery Cables

Recommendations for battery capacity and cable size.

Commissioning

Oil Filling

Procedure for filling the engine with lubricating oil.

Cooling System

Steps for filling the cooling system with coolant.

Belts

Checks for belt position and tension.

Valve Clearance

Notes on checking/adjusting valve clearance.

Other Preparations

Checks for connections, lifting hooks, and initial run.

Operating Conditions

Deration Charts

Charts for power derating based on altitude and temperature.

Starting & Stopping

Lubrication Precautions

Precautions related to oil level before starting.

Cooling: Liquid cooled engines

Steps for filling and checking the cooling system.

Electrical

Checks for battery, cables, and polarity.

Mechanical

Checks for electrical wiring and fasteners.

Procedure of starting & stopping

Detailed steps for starting and stopping the engine.

Running in period

After first 50 hours running

Maintenance tasks to perform after the initial 50 hours.

After first 100 hours running

Maintenance tasks for the first 100 hours.

Engine cleaning & preservation

Maintenance Schedule

Maintenance Work Completed

Service & Maintenance

Lube System Maintenance

Procedures for checking and changing engine oil and filters.

Fuel System Maintenance

Steps for changing fuel filters and strainers.

Cooling System Maintenance

Instructions for radiator cleaning and thermostat inspection.

Dry Type Air Cleaner Maintenance

Procedures for cleaning and inspecting air cleaner elements.

Belt Drives Maintenance

Guidance on checking and maintaining V-belt tension.

Adjustments

Covers checking and adjusting valve clearance.

Electrical Equipment Maintenance

Focuses on battery charging alternator and battery maintenance.

Additional Jobs

Includes exhaust silencer cleaning and fastener checks.

Faults, Causes & Remedies

Diagnosis Chart

A table to help identify causes of engine complaints.

Engine Specifications

R1040 / R1080 Series Engine Specs

Detailed specifications for R1040/R1080 engines at 1500 RPM.

4K1080 / 6K1080 Series Engine Specs

Detailed specifications for 4K1080/6K1080 engines at 1800 RPM.

Tightening Torque

Fastener Tightening Torque Table

A table listing torque values and methods for various fasteners.

Cylinder Head Bolt Tightening Sequence

Diagrams showing the correct sequence for tightening cylinder head bolts.

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