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KIRLOSKAR RKB User Manual

KIRLOSKAR RKB
58 pages
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INSTRUCTIONS ON
INSTALLATION,
OPERATION AND
MAINTENANCE FOR
KIRLOSKAR PUMP
TYPE RKB
KIRLOSKAR BROTHERS LIMITED
YAMUNA’ Survey No. 98/ 3 to 7, Baner, Pune – 411045, India.
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KIRLOSKAR RKB Specifications

General IconGeneral
BrandKIRLOSKAR
ModelRKB
CategoryWater Pump
LanguageEnglish

Summary

Warranty Information

Safety Instructions

General Safety Information

Details general safety information, manual reading, and compliance with procedures.

Personal Safety Precautions

Advises against loose clothing and specifies safety gear for specific hazards.

Application & Hazard Specifics

Warns against misuse, improper handling, and explains hazard symbols.

Transport, Handling, and Storage

Covers safe practices for transporting, handling, and storing the pump unit.

Equipment Schedule

Installation and Alignment Procedures

Covers installation, referencing external manual and detailing alignment types.

Pump Operation

Pre-Start Checks

Lists essential checks to perform before starting the pump for safe and efficient operation.

Starting and Running the Pump

Guides on starting the pump, monitoring operation, and managing running conditions.

Stopping the Pump

Procedure for safely stopping the pump, including valve closure and motor stop.

Technical Data and Specifications

Pump Models and Stages

Lists available 'RKB' pump models and their maximum number of stages.

Bearing and Lubrication Details

Details bearing specifications, temperature limits, and lubrication guidelines.

Stuffing Box and Seal Arrangements

Describes stuffing box sealing, packing, lantern ring, and O-ring specifications.

Key and Washer Specifications

Provides key sizes, oil seal specs, washer dimensions, and tie bar nut torques.

Preventive Maintenance Schedule

Daily, Periodical, and Annual Checks

Outlines checks for daily, periodical, and annual maintenance, including overhaul procedures.

Overhauling Procedures

Dismantling the Pump

Provides step-by-step instructions for dismantling the pump, covering various components.

Re-assembly Steps

Procedure for re-assembling the pump, including cleaning parts and specific instructions for pump types.

Gland Packed Pump Re-assembly

Details specific steps for re-assembling gland packed pumps, focusing on bearings and lock nuts.

Mechanical Seal Pump Re-assembly

Details specific steps for re-assembling mechanical seal pumps, focusing on seal operating length.

Spare Parts List

RKB Pump Specification List

Lists spare parts for RKB pumps with part codes, descriptions, and quantities.

General Instructions for Kirloskar Centrifugal Pumps

Location, Foundation, and Alignment

Guidance on pump placement, foundation requirements, and initial alignment procedures.

Coupling and Grouting

Details flexible coupling function, alignment checks, and foundation grouting process.

Piping and Ancillary Systems

Covers suction/delivery piping, vacuum lines, foot-valves, and stuffing box/bearing maintenance.

Priming, Starting, and Stopping

Explains priming methods, pump starting sequence, and safe stopping procedures.

Break Down - Cause - Check Points

Suction Side Issues

Identifies issues related to suction pipe, lift, layout, and air leaks as common pump problems.

Impeller and Casing Issues

Covers problems like clogged or damaged impellers, and worn casing rings.

Bearing and Lubrication Problems

Addresses worn bearings, incorrect lubrication, and improper fitting as causes of pump issues.

Coupling and Alignment Faults

Identifies faulty coupling alignment or wear as causes of pump problems.

Rotor and Shaft Issues

Covers problems related to unbalanced or touching rotor parts, and bent shafts.

Operational and Electrical Issues

Addresses pump suitability, voltage problems, motor issues, and delivery flow.

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