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Knauf PFT SILOMAT XXL D - User Manual

Knauf PFT SILOMAT XXL D
76 pages
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Table of Contents
2017-11-2310
Operating manual
EC Declaration of Conformity
PFT CONVEYING SYSTEM
PFT SILOMAT XXL D RAL2004
Part 2 Overview – Operation - Spare parts lists
Article number of the operating manual: 00629976
Article number of the parts list PFT SILOMAT XXL D 50 Hz RAL2004
Article number of the parts list PFT SILOMAT XXL D 60 Hz RAL2004
-00606758
-00603707
Read the operating manual prior to starting any work!

Table of Contents

Questions and Answers

Summary

EC Declaration of Conformity

Inspection Procedures

Machine Operator Inspection

Operator's pre-shift check of control and safety devices.

Periodic Inspection Schedule

Expert inspection of safe working condition, at least annually.

General Information and Manual Use

Operating Manual Guidelines

Manual provides info on handling and safety guidelines.

Manual Retention Policy

Manual must be available during the entire product service life.

Manual Structure Overview

Manual is divided into two books: Part 1 Safety and Part 2 Overview, operation, service and spare parts lists.

Technical Specifications

General Technical Data

General technical specifications for the SILOMAT XXL D.

50 Hz Electrical Connections

Electrical connection details for 50 Hz operation.

60 Hz Electrical Connections

Electrical connection details for 60 Hz operation.

Operating Conditions and Duration

Environmental conditions and duration for operation.

50 Hz Power Output

Power specifications for 50 Hz operation.

60 Hz Power Output

Power specifications for 60 Hz operation.

Sound Power and Vibrations Data

Sound Power Level Measurement

Specifies the sound power level of the machine.

Vibration Exposure Data

Details on weighted effective value of acceleration.

Name Plate Information Details

Information found on the machine's type plate.

Quality Control Sticker Details

Details found on the Quality Control sticker.

Machine Dimensions

Assembly and Functioning Overview

Assembly Unit Identification

Identifies and lists the main assembly groups of the machine.

Carrier Unit Assembly

Detailed breakdown and identification of the carrier unit.

Compressor and Control Box Assembly

Details and identification of the compressor and control box assembly.

Control Box Component Details

Detailed view and description of the control box components.

Air Compressor Operating Modes

Description of the different operating modes for the air compressor.

System Functionality

Brief System Functionality

General description of the pneumatic conveying system's function.

Detailed Functional Sequence

Step-by-step explanation of the system's operational sequence.

Air Compressor Usage Guidelines

Intended Purpose and Use

Specifies the conceptual design and exclusive purpose of the air compressor.

Safety Systems and Equipment

Highlights the importance of safety equipment for operation.

Compressor Placement Advice

Guidelines for optimal placement and environmental considerations for the compressor.

Hot Surface Hazard Warning

Warns about potential burns from the hot compressor surface.

Transport, Packing, and Storage Safety

Critical Transport Safety Measures

Critical safety precautions for handling and transporting the machine.

Approved Transport Methods

Methods and anchor points for transporting the Silomat system.

Delivery Inspection Procedure

Procedure for checking deliveries for completeness and damage.

Packaging Material Handling

Information on packaging materials and handling.

System Operation

Operational Safety Precautions

Essential safety measures and personal protective equipment for operation.

Machine Setup and Preparation

Machine Preparation Steps

Steps required before operating the machine.

400 V Power Supply Connection

Instructions for safely connecting the machine to a 400V power supply.

Carrier Preparation and Connection

Connecting Carrier to Silo

Procedure for connecting the carrier to the silo outlet.

Conveying and Air Hose Connections

Steps for connecting all necessary hoses to the carrier.

Conveyor Line and System Connections

Conveyor Line Installation Guidelines

Guidelines for laying conveyor lines for optimal performance and preventing blockages.

System Connection Points

Details on connecting control cables and power supply.

Silo Discharge Flap Valve Operation

System Startup Procedures

Hazardous Dust Safety Precautions

Warnings and precautions regarding hazardous dusts during operation.

Main Switch Operation and Rotation Check

Instructions for operating the main switch and checking direction of rotation.

Initiating the Conveying Process

Steps to initiate and monitor the conveying process.

Level Sensor Empty Alarm Response

Explanation of the system's behavior when the level sensor reports 'EMPTY'.

System Shutdown Procedure

Procedure for safely switching off the machine.

Emergency Shutdown and Procedures

Power Cut Actions and Safety

Establishing a De-Energized State

Steps to ensure the system is de-energised after a power cut.

Troubleshooting Guide

Fault Response Protocols

Guidelines for responding to system faults and malfunctions.

Interpreting Fault Indicators

Identifies fault indicators like control lamps.

Common Faults and Solutions

Describes possible causes and rectification for common faults.

Troubleshooting Safety Precautions

Safety measures and personal protective equipment for maintenance work.

Troubleshooting Fault Reference Table

A detailed table listing faults, causes, troubleshooting, and rectification.

Hose Clogging Removal Procedure

Procedure for clearing blockages from the conveyor hoses.

End of Work Procedures

Work Interruption and Completion

Procedure for safely ending work or temporarily interrupting operations.

Carrier Removal Process

Steps to remove the carrier unit from the system.

Conveying System Cleaning

General Cleaning Instructions

Instructions for cleaning the outer machine parts.

Dosing Shaft Maintenance

Procedure for checking and cleaning the dosing shaft.

Maintenance Operations and Safety

Maintenance Safety Guidelines

Safety precautions and personal protective equipment for maintenance work.

Scheduled Maintenance Plan

Schedule of required maintenance tasks and their intervals.

Lubrication Procedures

Instructions for lubricating the machine's components.

Filter Maintenance

Filter Cover and Cartridge Access

Steps for accessing and removing the filter cover and cartridges.

Slider Width Inspection

Annual procedure for checking the slider width.

SILOMAT XXL D Setting Adjustments

Details on setting values for time relay and pressure switch.

Pressure Control Monitoring

Hand;0;Automatic Switch Functionality

Explanation of the hand/0/automatic switch functionality.

Post-Maintenance Checks

Device Disassembly and Disposal

Disassembly Safety Protocols

Critical safety precautions for personnel during disassembly.

Disassembly and Decommissioning Steps

Procedure for cleaning, phasing out, and dismantling the device.

Environmental Component Disposal

Guidelines for environmentally friendly disposal of machine components.

Spare Parts Identification

Supporting Frame Parts List

Diagram and parts list for the supporting frame assembly.

Rotary Compressor Components

Diagram for the rotary compressor, identifying various parts.

Pressure Control System Parts

Diagram of the pressure control system with part identification.

Control Box Components List

Diagram of the control box assembly with component identification.

Carrier Assembly Parts

Diagram of carrier assembly with part identification.

Knauf PFT SILOMAT XXL D Specifications

General IconGeneral
BrandKnauf PFT
ModelSILOMAT XXL D
CategoryConstruction Equipment
LanguageEnglish

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