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KNIPEX 12 62 180 - User Manual

KNIPEX 12 62 180
13 pages
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KNIPEX Quality – Made in Germany
EN Automatic Insulation Stripper
for stripping ne-stranded wire to solid
round cables
Operating instructions
12 62 180
12 62 180
6 1812
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Summary

General

1.1 Notes on operating instructions

Instructions designed for safe and efficient tool use; liability for damage due to non-observance.

1.2 Symbols used

Explanation of safety symbols (Danger, Warning, Caution) and their risk levels.

1.3 Copyright

Details copyright protection for operating instructions and documentation.

1.4 Guarantee and warranty

Details statutory warranty, exclusions, conditions for claims, and references to sales/delivery terms.

Safety

2.1 Intended use

Specifies intended uses (stripping/cutting wires) and prohibited uses (cutting steel).

Design and function

3.1 Design

Diagram and labels identifying parts of the stripping tool (holder, blades, feed stop, cutter).

3.2 Function

Describes the tool's basic function: shortening and stripping solid, stranded, and fine-stranded conductors.

Operation

4.1 Cutting cables

Step-by-step instructions for cutting cables using the integrated wire cutter.

4.2 Stripping cables

Instructions for setting length stop, inserting cable, and stripping conductors.

Readjusting the cutting depth

Guidance on adjusting the fine adjustment slider for cutting depth based on material/temperature.

Maintenance

5.1 Changing the feed stop

Procedure for removing and installing a new length stop on the stripping tool.

5.2.1 Changing the upper blade (screw-on blade version)

Steps to remove and replace the screw-on upper blade using a screwdriver.

5.2.2 Changing the upper blade (push-in blade version)

Instructions for replacing the push-in upper blade using flat nose pliers.

5.2.3 Replacing the bottom blade

Procedure for removing and installing the bottom blade using a pin and pliers.

Technical data

Disposal

Overview

The KNIPEX 12 62 180 Automatic Insulation Stripper is a versatile hand tool designed for efficient and precise preparation of electrical cables. Manufactured with KNIPEX quality in Germany, this tool is engineered for stripping fine-stranded wire to solid round cables, and also features a cutting function for copper and aluminum conductors.

Function Description

The primary function of the KNIPEX 12 62 180 is the automatic stripping of insulation from single, multi, and fine-stranded conductors. It achieves this through a sophisticated mechanism that grips the cable, cuts the insulation to a preset depth, and then pulls the insulation away, leaving the conductor exposed and undamaged. This automatic action ensures consistent and clean stripping results, reducing the risk of nicking or damaging the conductor, which is common with manual stripping methods.

In addition to its stripping capabilities, the tool incorporates a wire cutter. This integrated cutter is specifically designed for fine-stranded copper and aluminum conductors, allowing users to shorten cables before stripping or to cut off excess wire. The design ensures that the cutting action is clean and precise, suitable for the types of conductors it is intended for.

Usage Features

Operating the KNIPEX 12 62 180 is straightforward, designed for ease of use and efficiency in various electrical applications.

For cutting cables, the process involves inserting the end of the cable between the two blades of the wire cutter and then firmly pressing the two handles together. The tool is optimized for cutting copper and aluminum conductors up to a certain cross-section, making it a convenient all-in-one solution for cable preparation.

When stripping cables, the user first sets the adjustable feed stop to the desired stripping length, which can range from 4.0 to 18.0 mm. This feature allows for precise and repeatable stripping lengths, crucial for consistent wiring work. Once the length is set, the end of the cable is inserted into the holder, and the handles are firmly pressed together. The automatic mechanism then engages, stripping the insulation cleanly. After the insulation is removed, the stripped cable is pulled out of the holder.

A key feature for optimal stripping performance is the fine adjustment of the blade depth. This adjustment is particularly useful when working with special insulation materials or in varying temperature conditions, which can affect the pliability and cutting characteristics of the insulation. If the initial stripping depth isn't perfect, the user can slide a fine adjustment slider to the left (in the "+" direction) to readjust the cutting depth, ensuring a perfect strip every time without damaging the conductor. The tool's design includes a holder for cables/conductors, dedicated blades for wire stripping, and a wire cutter, all contributing to its comprehensive functionality.

Maintenance Features

To ensure the longevity and continued performance of the KNIPEX 12 62 180, several maintenance procedures are designed to be user-friendly.

One common maintenance task is changing the feed stop. This involves lightly pressing the feed stop together and pulling it off its guide. A new length stop can then be placed onto the guide and gently pressed until it clicks into place. After installation, it's important to check that the feed stop can move freely, ensuring proper functionality for setting stripping lengths.

Replacing the blades is another critical maintenance aspect. The tool offers two versions for the upper blade: a screw-on version and a push-in version. For the screw-on upper blade, the user needs to press down on the top of the blade unit to access the screw. A small screwdriver may be necessary to facilitate this. Once the screw is accessible, it is unscrewed, and the worn blade is removed. The new blade is then placed in the same position and screwed tight, with careful attention to ensure the cutting edges point inwards (into the tool). For the push-in upper blade, a small flat nose pliers is used to pull out the top blade. The new blade is then pushed into the same position using the flat nose pliers, possibly with a little pressure. Again, it's crucial that the cutting edges point inwards.

Replacing the bottom blade involves using a provided metal pin to slide the blade out from below. The new blade is then pushed into the same position from above using flat nose pliers, with the cutting edges pointing outwards (away from the tool). After replacing any blades, it is recommended to dispose of the used blades properly and to test the wire stripper on a cable to confirm it is working correctly. These maintenance steps ensure that the tool remains sharp and effective for consistent, high-quality stripping and cutting.

KNIPEX 12 62 180 Specifications

General IconGeneral
Article No.12 62 180
Length180 mm
MaterialChrome vanadium steel
HandlesErgonomic
REACH compliantYes
RoHS compliantYes
Stripping capacities for single wires0.5 - 2.5 mm²
Country of OriginGermany
PliersCombination Pliers
TypePliers
Product TypePliers
Dimensions180 x 25 x 10 mm
Max. Jaw Capacity5 mm

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