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Kobelco Kobelion SG900A User Manual

Kobelco Kobelion SG900A
74 pages
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SG900A / SG900AD
SG1230A / SG1230AD
Thank you for your purchase of KOBELCO Small Oil-Flooded Screw Compressor "Kobelion".
You are advised to read through this instruction manual carefully before you attempt to carry out operation and
maintenance.
Please keep the manual at hand for ready reference.
Accessories
SG900A/AD SG1230A/AD
Model
Parts name
W/O dryer
SG900A
W/dryer
SG900AD
W/O dryer
SG1230A
W/dryer
SG1230AD
Union 1
1
Drain separator
1
*1)
1
*1)
Fork hole cover
(magnet sheet)
4
4
Nipple 1 1
Tube 1 1
*1) Drain separator for SG900A ,SG1230A has a nipple on the main body.
Nipple
Tube
Union
Drain separator
Fork hole cover
(magnet sheet)

Questions and Answers:

Kobelco Kobelion SG900A Specifications

General IconGeneral
BrandKobelco
ModelKobelion SG900A
CategoryAir Compressor
LanguageEnglish

Summary

Safety Information

General Precautions

General rules and warnings for safe operation and handling of the machine.

Alert Symbols and Safety Marks

Explanation of symbols used to indicate hazards and required actions.

Safety Rules

Rules common to all works, emphasizing understanding the manual and using safety gear.

Part Names and Functions

Part Names and External Views

Identification of external parts for SG900A/SG900AD and SG1230A/SG1230AD models.

Internal Construction

Detailed view of the internal components and their functions within the compressor unit.

Meter Panel Description

Description of the control panel, displays, and buttons for operating the compressor.

Location for Installation

Installation Site Avoidance

Guidance on unsuitable locations and environments for installation to prevent damage and ensure safety.

Installation Space Requirements

Recommended minimum clearances for proper installation, ventilation, and maintenance.

Ventilation in Enclosed Rooms

Instructions for ventilation requirements when installing the compressor in a closed room.

Precautions before Operation

Unloading Procedures

Procedures and safety precautions for unloading the compressor using forklifts or cranes.

Piping Precautions

Guidelines for proper piping installation, support, and drain management to prevent issues.

Lubricating Oil Guidelines

Recommendations for oil type, level maintenance, and procedures for refilling and changing oil.

Power Supply Wiring

Guidance on selecting transformers, breakers, cables, and terminal connections for safe power supply.

Operation

Pre-operation Inspection

Detailed checklist of essential inspections to perform before starting the compressor.

Operation Procedure

Step-by-step instructions for starting up and operating the compressor safely.

Operation Modes

Explanation of different operational modes (EL, EC, U) and their features for energy saving and air supply.

Troubleshooting

Emergency Stop and Fault Codes

Information on fault codes, major factors, possible causes, and corresponding countermeasures.

Common Malfunctions and Solutions

A guide to diagnosing common problems and their solutions, including when to contact service.

Maintenance and Part Replacement

Guidelines for Inspection

A comprehensive table detailing inspection intervals and items for various components.

Daily Maintenance

Routine maintenance tasks, focusing on cleaning the dust filter.

Specific Maintenance Procedures

Procedures for suction filter cleaning and motor greasing.

Shutdown, Relocation, and Disposal

Shutdown for Prolonged Period

Procedures for safely shutting down the compressor for extended non-operation periods.

Relocation and Disposal

Information on relocating the compressor to different frequency areas and its proper disposal.

Control and Diagrams

Remote Control Setup

Steps to set up remote control operation for the compressor.

Wiring and System Diagrams

Electrical wiring and system diagrams illustrating component interconnections.

Specifications and Warranty

Technical Specifications

Detailed technical specifications for SG900 and SG1230 models.

Warranty Information

Details on the warranty period, conditions, and exclusions for the compressor.

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