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Kobelco KNW Series User Manual

Kobelco KNW Series
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KIMA00H1 (0204)
MODEL#: SERIAL#:
INSTRUCTION MANUAL
MODEL:
KNWA00
RECORD OF CHANGE H
KOBELCO is the international trademark found on all products of KOBE STEEL, LTD.
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Kobelco KNW Series Specifications

General IconGeneral
BrandKobelco
ModelKNW Series
CategoryAir Compressor
LanguageEnglish

Summary

SAFETY PRECAUTIONS

Pre-Operation Safety

Read manual, ensure power is off, disconnect and lockout for maintenance.

Operational Safety

Never work while operating, do not override safety devices, keep doors closed.

GENERAL DESCRIPTION

Compressor Overview

Heavy-duty, two-stage, rotary screw, oil-free air compressor.

COMPRESSED AIR FLOW

COOLING AIR FLOW AND LUBRICATION

CAPACITY CONTROL AND MONITORING

MONITORING DEVICES AND ALERTS

SHUTDOWNS

Shutdown Indication Methods

Red alarm light, display message, and audible alarm.

GT Terminal Shutdown Conditions

Lists specific shutdown triggers like high temperatures, pressures, and overloads.

Pressure and Overload Shutdowns

Low oil pressure, high discharge pressure, motor overloads.

INSTALLATION

Location Requirements

Indoor, clean, well-ventilated area; avoid hazardous gases.

Hazardous Location Warning

Unit is not rated for installation in hazardous locations.

PIPING AND AIR RECEIVER

Check Valve Installation

Do not install additional check valve between compressor and piping.

Receiver Safety Valve

Must be equipped with an approved (ASME) safety valve.

Owner Responsibilities

Comply with codes, obtain licenses, and arrange inspections for receiver.

WIRING AND CONTROLS

Installation Wiring Compliance

Ensure safe installation adhering to local codes and NEC.

START-UP PROCEDURES

Pre Start-Up Checklist

Verify installation, check oil level, wiring, and perform lamp test.

Factory Representative

A factory trained representative must be present for initial start-up.

Initial Start-Up Sequence

Steps for starting oil pump, fan, main motor, and loading.

Rotation Checks

Observe oil pump, fan, and main motor rotation for correctness.

Post Start-Up Operation

Operate at maximum conditions for 1/2 hour after temperatures stabilize.

OPERATING INSTRUCTIONS

Starting the Compressor

Turn on power, press Start, observe system status on GT Terminal.

Compressor Loading Sequence

Oil pump, fan, and main motor start, then unit loads based on pressure.

Stopping the Compressor

Manual stop sequence involving unloading and component shutdown.

Manual Stop Procedure

Press Stop button to unload and stop the compressor.

Service Safety

Ensure air service valve closed and power disconnected for any service.

AUTOMATIC OPERATION AND CONDITIONS

Automatic Shutdown Logic

Compressor shuts down if running unloaded for 10 minutes.

ELECTRICAL CONTROLS AND GT TERMINAL

Operator Panel Features

Pilot lights, pushbuttons, and GT Terminal touchscreen display.

GT Terminal Interface

Touchscreen for conditions, messages, settings, and navigation.

DISPLAY MAINTENANCE AND PLC

Programmable Logic Controller (PLC)

Allen-Bradley MicroLogix 1500 controls operations.

PLC ANALOG INPUTS AND MOTOR STARTERS

MAINTENANCE SCHEDULES

Daily Maintenance Tasks

Check parameters, filters, drains, capacity control, lamp test.

Yearly Maintenance

Drain sump, replace filters, inspect check valve.

MAINTENANCE AND LUBRICATION

Safety Valve Testing

Periodic testing of safety valve by certified agency is required.

Lubrication Oil Requirements

Use ISO VG 68 turbine oil; do not mix brands.

Lubrication Safety

Do not add or drain oil while compressor is operating.

FILTER MAINTENANCE AND LUBRICATION CAPACITY

Filter Service Precautions

Do not service filters while compressor is operating.

Inlet Air Filter Service

Inspect monthly, replace if dirty, alert, or yearly.

Lube Oil Filter Service

Replace element when indicated by alert or yearly.

COMPRESSOR PROBLEM SOLVING

Unit Start-Up Issues

Troubleshooting causes for the unit not starting.

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