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Kodiak LS3 User Manual

Kodiak LS3
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KODIAK MARINE
Marine Operators Manual
2.4L 4.3L 5.7L 6.0L AND 6.2L LS3 ENGINES
KEM EQUIPMENT INC
10800 SW HERMAN RD
TUALATIN, OR. 97062
PHONE (503) 692-5012
FAX (503) 692-1098
KM 10701 REV A
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Kodiak LS3 Specifications

General IconGeneral
BrandKodiak
ModelLS3
CategoryEngine
LanguageEnglish

Summary

Important Definitions and Safety Warnings

Definitions of Safety Terms

Definitions of Warning, Caution, and Note terminology.

Key Operational Safety Warnings

Critical warnings for safe engine operation and handling.

Environmental and Component Safety

Safety precautions for battery charging, ESD, and welding.

Hazard Awareness Warnings

Warnings regarding battery grounding and carbon monoxide exposure.

Introduction

Safety Summary

Overview of essential safety guidelines for engine operation.

How to Use This Manual

Instructions on navigating and utilizing the manual for optimal understanding.

Engine Identification

Model Identification

Details on identifying engine models via the identification placard.

Component Identification

Parts and Service

Service Literature

Information on obtaining additional service manuals and literature.

Pre-Operational Inspection

Malfunction Indicator Light

Starting the Engine

Starting Mode – Fuel Injection

Explains the engine's starting sequence using fuel injection.

Clear Flood – Fuel Injection

Procedure for clearing a flooded engine using fuel injection.

Cold Engine Start

Describes the engine idle speed behavior during cold starts.

Stopping the Engine

Normal Conditions

Recommended procedure for stopping the engine under normal operating circumstances.

Stopping Engine Under Abnormal Conditions (Overheating)

Steps to take when the engine overheats and needs to be stopped.

Maintenance Instructions

Initial Start Up Maintenance

Essential checks and procedures before the engine is put into service.

Routine Maintenance

Key service points for regular upkeep and engine readiness.

Maintenance Schedule

Reference to the schedule for timely checks and replacements.

2.4L/147 Engine Specifications

General Engine Specifications

Detailed technical data for the 2.4L engine.

Quick Reference Chart

A quick lookup table for essential engine parts and settings.

4.3L/262 Engine Specifications

General Engine Specifications

Detailed technical data for the 4.3L engine.

Quick Reference Chart

A quick lookup table for essential engine parts and settings.

5.7L/350 Engine Specifications

General Engine Specifications

Detailed technical data for the 5.7L engine.

Quick Reference Chart

A quick lookup table for essential engine parts and settings.

6.0L/364 Engine Specifications

General Engine Specifications

Detailed technical data for the 6.0L engine.

Quick Reference Chart

A quick lookup table for essential engine parts and settings.

6.2L LS3/376 Engine Specifications

General Engine Specifications

Detailed technical data for the 6.2L LS3 engine.

Quick Reference Chart

A quick lookup table for essential engine parts and settings.

Changing Engine Oil and Filter

Engine Oil Level Check

Procedure for checking the engine oil level.

Adding Engine Oil

Guidance on adding engine oil between changes.

Engine Oil Quality

Importance of using quality engine oil for performance.

Engine Oil Recommendation

Recommended specifications for engine oil.

Oil Filter

Flame Arrestor

Cooling System

Coolant Level

Instructions for checking and maintaining the coolant level.

Heat Exchanger

Serpentine Belt

Fuel Injection System

Fuel Filter

Details on the fuel filter, its function, and replacement interval.

Fuel Recommendation

Guidance on recommended fuel types for the engine.

Fuel Type and Quality

Fuel Type

Recommended fuel grades and octane ratings.

Fuel Quality Changes

Notes on how fuel quality variations affect engine operation.

Power Loss At Higher Elevations

Ignition System

Type of Ignition System

Describes the different types of ignition systems used in Kodiak engines.

Troubleshooting

Troubleshooting Engine Start Issues

Engine Does Not Crank

Steps to diagnose and resolve the engine not cranking.

Engine Will Crank Intermittently

Troubleshooting tips for intermittent engine cranking.

Engine Makes Stuttering or Chattering Noise

Diagnosing the cause of stuttering or chattering engine sounds.

Engine Cranks But Does Not Start

Steps to identify why the engine cranks but fails to start.

Troubleshooting Engine Runs Hot

Emissions

Proper Use Warning

Warning regarding unauthorized modifications and misuse of the engine.

Storage (Lay-Up) One Month

Storage (Lay-Up) for Indefinite Period

Periodic Maintenance Inspections

100, 300, 500, 700, 900 Hour Inspections

Maintenance tasks for specific hour intervals.

400-Hour Inspection

Maintenance tasks required at the 400-hour service interval.

Periodic Maintenance Inspections (Continued)

800-Hour Inspection

Maintenance tasks required at the 800-hour service interval.

California Emission Control Warranty Statement

Owner's Warranty Responsibilities

Outlines the owner's duties for maintaining warranty coverage.

General Emissions Warranty Coverage

Warranty Coverage for Non-Scheduled Parts

Warranty terms for parts not requiring scheduled maintenance.

Warranty Coverage for Scheduled Inspection Parts

Warranty terms for parts requiring only regular inspection.

Warranty Coverage for Scheduled Replacement Parts

Warranty terms for parts requiring scheduled replacement.

Warranty Repair Procedures

Details on how warranty repairs are performed.

Warranty Service Provision

Where and how warranty services will be provided.

Warranty Obligations and Covered Parts

Diagnostic Labor Coverage

Engine owner's responsibility for diagnostic labor costs.

Liability for Proximate Damages

Kodiak Marine's liability for damages caused by warranted part failure.

Parts Availability

Assurance of warranted parts availability during the warranty period.

Use of Replacement Parts

Policy on using replacement parts for warranty service.

Add-on or Modified Parts

Restrictions on using non-exempted add-on or modified parts.

Warranty Exclusions and Application Types

Miscellaneous Items Covered

Listing of miscellaneous items included in system warranties.

Warranty Exclusions

Conditions and items not covered by the warranty.

Non-Commercial Application Warranty

Warranty terms for starters, alternators, and fuel pumps in non-commercial use.

Commercial Application Warranty

Warranty terms for starters, alternators, and fuel pumps in commercial use.

Kodiak Marine Engine Warranty (3 Year Limited)

Warranty Commencement and Duration

When the warranty starts and its maximum duration.

Third Year Limited Warranty

Specific limitations and deductible for the third year of warranty.

Requesting Warranty Service

Procedure for obtaining warranty service and contacting Kodiak Marine.

Warranty Exclusions

On Board Diagnostic (OBD) System

Preliminary Inspections and Tests

Initial checks to perform before starting OBD diagnosis.

Scan Tool Verification

Steps for installing and verifying the scan tool's functionality.

OBD Engine Start and SPN Diagnosis

Attempt to Start the Engine

Verifying engine cranking and starting after diagnosis.

SPN Diagnosis Order

Recommended order for diagnosing reported SPNs.

Diagnostic Error Codes (SPNs)

SPN Codes 100-174

Codes for EOP, MAT, MAP, ECT, FT sensors.

Diagnostic Error Codes (Continued)

SPN Codes 627-65559

Codes for Voltage, Calibration, CKP, Injectors, Coils, CAN Bus.

Diagnostic Error Codes (Continued)

SPN Codes 65560-65594

Codes for CAN Bus Governor, O2 Sensors, Fuel Trim, Misfires.

Diagnostic Error Codes (Continued)

SPN Codes 65601-65723

Codes for TP, PP, ETC, 5V Ref, Catalytic Converter, CMP sensors.

Diagnostic Error Codes (Continued)

SPN Codes 66001-66021

Codes for Starter, MIL, SVS, Relays, Tachometer, O2 Heater sensors.

Service Dealer Locations - United States

Alaska

List of service dealers in Alaska.

Arizona

List of service dealers in Arizona.

California

List of service dealers in California.

Idaho

List of service dealers in Idaho.

Michigan

List of service dealers in Michigan.

Montana

List of service dealers in Montana.

Oregon

List of service dealers in Oregon.

Service Dealer Locations - Canada and Russia

Canada - British Columbia

List of service dealers in British Columbia, Canada.

Canada - Alberta

List of service dealers in Alberta, Canada.

Russia - Krasnoyarsk

List of service dealers in Krasnoyarsk, Russia.

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