TP-6053 7/04 49Section 9 Generator Disassembly/Reassembly
11. Install tie wraps to secure the wires as necessary.
12. Route output leads 1, 2, 3, and 4 through the
bottom of the controller box. Check that the
grommet is intact and there are no sharp edges
exposed that could damage the wiring. Install the
box on the rubber mounts and install the four
locknuts. Connect the leads to the circuit breaker
and neutral stud (LO) as marked during
disassembly.
Note: Check the generator set’s nameplate to
verify the original voltage configuration. See
Section 10, Voltage Reconnection and
Wiring Diagrams, for more information
regarding voltage reconnection.
13. Connect the P4 (22-pin) connector. Connect the
ground strap using a bolt, washer, and lock washer
(install the lock washer against the ground strap).
14. Install the controller cover.
15. Install the end panel with the louvered openings
down.
16. Reconnect all the external connections—the
exhaust line to the mixing elbow, the fuel line to the
fuel pump filter inlet, the water line to the seawater
pump, the remote start panel to the controller P3
connector, the AC output leads in controller, and
the battery cables to the battery (negative (--) lead
last).
17. Open the seacock and the fuel valve.
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