Kohler 10RESV

Other manuals for Kohler 10RESV

Installation48 pages

Installation Instructions2 pages

Questions and Answers:

R
Rebecca McintoshAug 4, 2025
Why is my Kohler 10RESV Portable Generator cranking but not starting properly?
- K
  Kevin BarberAug 4, 2025
  If your Kohler Portable Generator cranks but struggles to start, lacks power, or runs erratically, several factors could be at play. A clogged air cleaner can restrict airflow, so try cleaning or replacing it. Weak battery or poor battery connections can also cause these issues; recharge/replace the battery and ensure connections are clean and tight. Inspect the spark plug wires for secure connections. Insufficient fuel pressure could be the culprit, so verify the fuel supply and valves. Also, check the oil level and add oil if necessary, in case of a low oil pressure shutdown. If these steps don't resolve the problem, it might be due to engine malfunction, in which case you should contact an authorized Kohler distributor/dealer.
E
emily36Aug 8, 2025
What to do if my Kohler 10RESV does not crank?
- J
  Janet RodriguezAug 8, 2025
  If your Kohler Portable Generator isn't cranking, the issue could stem from several causes. First, check the battery; it might be weak or dead, requiring a recharge or replacement. Ensure the battery connections are correct and secure. If a fault shutdown occurred, check the controller display for fault messages and reset the controller after correcting the fault. Also, confirm the generator set is in the RUN or AUTO mode. Finally, check if the generator thermostat tripped and reset it.
M
Matthew GriffinAug 12, 2025
How to fix no AC output on my Kohler Portable Generator?
- T
  Taylor GarciaAug 12, 2025
  If your Kohler Portable Generator has no AC output, start by checking the line circuit breaker to ensure it's in the ON position. If the breaker tripped, it might be due to an overload; reduce the load on the generator. If the breaker trips due to a short circuit or if the auxiliary winding circuit breaker tripped, contact an authorized Kohler distributor/dealer for service. If the auxiliary winding circuit breaker trips repeatedly, also contact an authorized Kohler distributor/dealer for service.
R
Rebekah GonzalezAug 17, 2025
What to do if my Kohler Portable Generator stops suddenly?
- C
  Connor RodgersAug 17, 2025
  If your Kohler Portable Generator suddenly stops, several factors could be responsible. Check for low oil pressure shutdown by looking for oil leaks and verifying the oil level. Ensure the generator isn't out of fuel. If an overcrank shutdown occurred, reset the controller. Also, check the controller display for fault messages, correct the fault condition, and reset the controller. Make sure the generator set is in the RUN or AUTO mode. Check the remote switch position or OnCue Plus in case of a remote stop command. If the auxiliary winding circuit breaker tripped, reset it. If the breaker trips repeatedly or if there is an engine malfunction, contact an authorized Kohler distributor/dealer.
R
ruizandreaAug 21, 2025
Why does my Kohler 10RESV Portable Generator have low output voltage?
- W
  wwhiteAug 21, 2025
  If your Kohler Portable Generator has low output or experiences an excessive voltage drop, it might be overloaded. Try reducing the load on the generator set.
G
gdavenportAug 26, 2025
Why is the controller display off on my Kohler Portable Generator?
- S
  Stephanie WagnerAug 26, 2025
  If the controller display on your Kohler Portable Generator is off, the cause might be low or no battery voltage. Check the connections and the generator set battery.
L
Laurie EllisAug 29, 2025
Why is the backlight off on my Kohler 10RESV's controller display?
- R
  Raymond TylerAug 30, 2025
  The backlight on the Kohler Portable Generator controller display turns off after about 1 minute of inactivity. The backlight will turn on when a button is pressed or the generator set starts.

Kohler 10RESV Specifications

General

Type	Portable Generator
Power Output	10, 000 watts
Fuel Type	Gasoline/Propane
Voltage	120/240V
Starting System	Electric Start
Frequency	60 Hz
Rated AC Output (Propane)	9 kW
Engine	Kohler Command PRO

Summary

Operation Manual

Generator Set Models and Controllers

Identifies the models (8/10/12RESV/RESVL) and controllers (RDC2/DC2) covered.

Product Identification Information

Manual Structure Overview

Section 1 Descriptions and Service Views

Covers descriptions of generator set components and service views.

Section 2 Generator Set Operation

Details on operating the generator set, including starting, stopping, and exercising.

Controller Operation Overviews

Section 3 RDC2 Controller Operation

Explains the features and operation of the RDC2 controller.

Section 4 DC2 Controller Operation

Explains the features and operation of the DC2 controller.

Safety Precautions and Instructions

Accidental Starting Safety

Procedures to prevent unintentional generator start-up, ensuring operator safety.

Battery Safety Warnings

Warnings and procedures for handling battery acid and preventing explosions.

Additional Safety Warnings

Battery Gases and Short Circuits

Risks associated with battery gases and short circuits, and precautions.

Engine Fire and Exhaust System Safety

Safety measures for engine backfire, fire hazards, and carbon monoxide exposure.

Fuel and Electrical Safety

Fuel System Hazards

Warnings regarding explosive fuel vapors and gas leaks.

Hazardous Voltage and Moving Parts

Dangers of high voltage, moving parts, and proper grounding procedures.

Specific Safety Concerns

Welding and Battery Connection Safety

Precautions for welding on the generator and connecting batteries safely.

Heavy Equipment and Hot Parts Safety

Warnings about improper lifting and hot components during service.

Introduction to the Manual

Manual Purpose and Related Literature

Explains the manual's scope and lists other relevant documentation.

Generator Set Specifications and Application

Nameplate and Emission Information

Details on nameplate data and emission compliance periods.

Generator Set Application Guidelines

Proper usage and compliance with US Clean Air Act for standby generators.

Service Assistance and Contact Information

Global Service Support Network

Contact details for Kohler service centers worldwide.

Section 1 Descriptions and Service Views

Generator Set Components

Descriptions of the engine, enclosure, alternator, and transfer switch.

Controllers Overview

Introduction to the RDC2 and DC2 controllers used in the generator sets.

RDC2 Controller Features

DC2 Controller Features and Management

DC2 Controller Features

Overview of DC2 controller capabilities, controls, and system management features.

OnCue Plus Generator Management

Information on the system for remote monitoring and control of the generator.

Optional Generator Set Accessories

Carburetor Heater and PIM

Details on optional accessories like the carburetor heater and PIM.

Load Control Modules

Information on Load Control Module (LCM) and Load Shed Kit for load management.

Service Views Diagram

Generator Set Component Identification

Diagram showing numbered components for service reference.

Section 2 Generator Set Operation

Prestart Checklist and Safety

Essential checks before starting and critical safety warnings for generator operation.

Generator Set Operation Modes

Procedures for local, automatic, and remote starting and stopping of the generator.

Generator Set Exercising

Guidelines for weekly exercise runs to maintain engine and alternator condition.

Exercise Modes and Setup

Details on unloaded cycle exercise with diagnostics and setting up the exerciser.

Loaded Exercise and Power Failure Handling

Procedures for loaded exercise and managing power loss during exercise cycles.

Generator Set Faults and Controller Reset

Understanding Fault Messages and Types

Explanation of warnings, shutdowns, and ATS communication errors.

Resetting the Controller After Shutdown

Step-by-step instructions for clearing faults and resetting the RDC2/DC2 controller.

Generator Enclosure Thermostat Reset Procedure

Section 3 RDC2 Controller Operation

RDC2 Controller Overview

Introduction to the RDC2 controller and its managed components.

RDC2 Controls and Indicators

Identification and function of buttons, LEDs, and display on the RDC2 controller.

RDC2 Controller Keypad and LED Operations

RDC2 LCD Display Information and Modes

Controller Power, Battery Charging, and Settings

Setting the Exerciser on RDC2 Controller

RDC2 Controller Menu Navigation

Main Menu and Overview Menu

Overview of the RDC2 controller's main menu hierarchy and accessing overview status.

Engine Metering Menu

Details on accessing and interpreting engine status information on the RDC2.

Engine Metering Menu Details

Generator Metering Menu and Voltage Calibration

Generator Set Information and Run Time

Genset System Menu Settings

ATS Status Menu and Calibration

ATS Configuration Settings

Date, Time, and Networking Setup

Networking Status Submenu

Networking Configuration and Password Management

RBUS Information Menu

Remote Devices Submenu Details

PIM Status Menu

Load Control Module Status Menu

Event Log Viewing Procedure

Section 4 DC2 Controller Operation

DC2 Controller Overview

Introduction to the DC2 controller and its managed components.

DC2 Controls and Indicators

Identification of DC2 controller buttons, LEDs, and user interface elements.

DC2 Controller Keypad and LED Operations

DC2 LCD Display and Controller Power

How the DC2 LCD displays status and information on controller power.

DC2 Battery Charging

Details on the DC2 controller's built-in battery charger functionality.

DC2 Exercise Modes and Setup

DC2 Maintenance Timer and OnCue Password

Section 5 Scheduled Maintenance

General Maintenance Safety Precautions

Critical safety warnings and precautions before performing maintenance tasks.

Routine Maintenance Planning and Tools

Detailed Service Schedule

Lubrication System Maintenance

Oil Check and Recommendation

Procedures for checking engine oil level and recommended oil types.

Oil Change Procedure

Step-by-step instructions for changing engine oil, including safety.

Oil Change Procedure Details

Resetting Maintenance Timer and Spark Plug Service

Air Cleaner Service (8 RESVRESVL Models)

Air Cleaner Service and Cooling System

Air Cleaner Service (1012 RESVRESVL Models)

Instructions for inspecting and replacing the air cleaner element on different generator models.

Cooling System Maintenance

Ensuring proper airflow for the engine and alternator cooling systems.

Exhaust System Maintenance

Battery Maintenance and Safety

Generator Set Storage Procedure

Lubricating, Fuel, and Cylinder Preparation

Steps for preparing the engine's lubrication, fuel, and cylinder systems for storage.

Exterior Preparation and Battery Storage

Procedures for protecting the exterior and storing the battery properly.

Section 6 Troubleshooting

Introduction to Troubleshooting

Guidance on diagnosing and correcting common generator set problems.

Circuit Protection Systems Overview

Information on internal controller protection, line circuit breaker, and auxiliary winding breaker.

Troubleshooting Common Generator Problems

Appendix A Abbreviations

Related product manuals

Table of Contents

Other manuals for Kohler 10RESV

Questions and Answers:

Kohler 10RESV Specifications

Summary

Operation Manual

Generator Set Models and Controllers

Product Identification Information

Manual Structure Overview

Section 1 Descriptions and Service Views

Section 2 Generator Set Operation

Controller Operation Overviews

Section 3 RDC2 Controller Operation

Section 4 DC2 Controller Operation

Safety Precautions and Instructions

Accidental Starting Safety

Battery Safety Warnings

Additional Safety Warnings

Battery Gases and Short Circuits

Engine Fire and Exhaust System Safety

Fuel and Electrical Safety

Fuel System Hazards

Hazardous Voltage and Moving Parts

Specific Safety Concerns

Welding and Battery Connection Safety

Heavy Equipment and Hot Parts Safety

Introduction to the Manual

Manual Purpose and Related Literature

Generator Set Specifications and Application

Nameplate and Emission Information

Generator Set Application Guidelines

Service Assistance and Contact Information

Global Service Support Network

Section 1 Descriptions and Service Views

Generator Set Components

Controllers Overview

RDC2 Controller Features

DC2 Controller Features and Management

DC2 Controller Features

OnCue Plus Generator Management

Optional Generator Set Accessories

Carburetor Heater and PIM

Load Control Modules

Service Views Diagram

Generator Set Component Identification

Section 2 Generator Set Operation

Prestart Checklist and Safety

Generator Set Operation Modes

Generator Set Operation Modes

Generator Set Exercising

Exercise Modes and Setup

Exercise Modes and Setup

Loaded Exercise and Power Failure Handling

Loaded Exercise and Power Failure Handling

Generator Set Faults and Controller Reset

Understanding Fault Messages and Types

Resetting the Controller After Shutdown

Generator Enclosure Thermostat Reset Procedure

Section 3 RDC2 Controller Operation

RDC2 Controller Overview

RDC2 Controls and Indicators

RDC2 Controller Keypad and LED Operations

RDC2 LCD Display Information and Modes

Controller Power, Battery Charging, and Settings

Setting the Exerciser on RDC2 Controller

RDC2 Controller Menu Navigation

Main Menu and Overview Menu

Engine Metering Menu

Engine Metering Menu Details

Generator Metering Menu and Voltage Calibration

Generator Set Information and Run Time

Genset System Menu Settings

ATS Status Menu and Calibration

ATS Configuration Settings

Date, Time, and Networking Setup

Networking Status Submenu

Networking Configuration and Password Management

RBUS Information Menu

Remote Devices Submenu Details