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Kohler 13.5CCOZ User Manual

Kohler 13.5CCOZ
109 pages
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Marine Generator Sets
Models:
13.5CCOZ/11CCFOZ
18.5 CCOZ/15CCFOZ
21CCOZ/16.5CCFOZ
18CCFOZ
14CCOZ/11.5CCFOZ
20CCOZ/17.5CCFOZ
24CCOZ/20CCFOZ
1 Phase
and 3 Phase
TP-5592 7/96a
Operation and
Installation Manual

Table of Contents

Questions and Answers:

Kohler 13.5CCOZ Specifications

General IconGeneral
BrandKohler
Model13.5CCOZ
CategoryInverter
LanguageEnglish

Summary

Safety Precautions and Instructions

Accidental Starting Safety

Procedures to prevent unintended generator set startup.

Battery Safety Guidelines

Guidelines for safe handling and maintenance of batteries.

Engine Backfire and Flash Fire Safety

Safety measures to prevent engine backfire and flash fires.

Exhaust System Safety Precautions

Precautions regarding carbon monoxide and exhaust systems.

Fuel System Safety Measures

Safety measures for handling, storing, and using fuels.

Electrical Safety Warnings

Warnings and precautions related to hazardous voltage and electrical shock.

Heavy Equipment and Hot Parts Safety

Safety considerations for heavy equipment and hot parts.

Moving Parts Safety Guidelines

Guidelines to prevent injury from moving generator set parts.

Reference Material

Pleasurecraft Installation Regulations

Governing regulations and standards for pleasurecraft installations.

Commercial Vessel Installation Regulations

Governing regulations and standards for commercial vessel installations.

Introduction

Service Assistance

Contacting Kohler Service and Support

Information on obtaining sales, service, and technical support.

Routine Service Parts

Specifications

General Specifications— 1-Phase Models

Technical specifications for single-phase generator models.

General Specifications— 3-Phase Models

Technical specifications for three-phase generator models.

Generator and Alternator Features

Details on the generator's design, construction, and alternator components.

Generator Ratings (1-Phase Models)

Performance ratings for single-phase generator models.

Engine Data and Specifications

Key data points and detailed specifications for the generator set's engine.

Controller Features and Operation

Description of the generator set controller's capabilities.

Generator Set Accessories

Available optional accessories for the generator set.

Operation Procedures

Prestart Checklist

Essential checks to perform before starting the generator set.

Generator Set Operation

Procedures for exercising the generator set and understanding controller functions.

Starting and Stopping Procedures

Step-by-step guides for starting, stopping, and using the preheat feature.

Protection and Shutdown Features

Details on circuit protection and engine safety shutdown features.

Remote Control Panels

Information on optional remote start and meter panels.

Scheduled Maintenance

General Maintenance Guidelines

Overall recommendations for maintaining the generator set.

Service Schedule Details

Maintenance tasks and intervals for fuel, lubrication, and cooling systems.

Air Cleaner, Electrical, Engine & Generator Maintenance

Scheduled maintenance for air intake, electrical, engine, and generator components.

Fuel Filter Service and Bleeding

Instructions for fuel filter service and bleeding the fuel system.

Oil Check and Change Procedures

Instructions for checking and changing the engine oil.

Oil Filter Change Procedure

Procedure for replacing the engine oil filter.

Turbocharger and Mixing Elbow Service

Maintenance for turbocharger inspection and mixing elbow.

Governor Adjustment and Checks

Procedures for checking and adjusting the governor.

Cooling Systems Maintenance

Maintenance guidelines for cooling systems, including strainers and seacocks.

Seawater Pump and Siphon Break Maintenance

Maintenance procedures for seawater pump and siphon break.

Belt Tension Adjustment

Procedures for adjusting belt tension for various belts.

Battery Maintenance and Charging

Guidelines for battery maintenance, including cleaning, charging, and specific gravity checks.

Generator Service and Storage

General generator service requirements and storage procedures.

Troubleshooting Guide

Engine Troubleshooting

Common engine problems and their corrective actions.

Electrical System Troubleshooting

Troubleshooting common issues with the electrical system.

Generator Troubleshooting

Diagnosing and resolving generator output problems.

Wiring Diagrams

Voltage Reconnection Diagrams

Diagrams for reconnecting generator sets for different voltages.

Transfer Switch Wiring Diagrams

Wiring diagrams for various marine transfer switches.

Installation Guide

Installation Introduction and Location

Overview and guidelines for installing the marine generator set, including location selection.

Ventilation and Fuel Systems Installation

Requirements for ventilation, fuel supply, and tank connections.

Cooling and Exhaust Systems Installation

Guidelines for installing cooling systems, strainers, seacocks, and exhaust systems.

Electrical Systems and Battery Installation

Procedures for AC connections, battery installation, and wiring.

Installation Regulations

Governing regulations for generator set installations in vessels.

Wiring and Remote Start Installation

Guidelines for wiring and connecting remote start switches.

Installation Drawings

Generator Selection and Wattage

Wattage Calculation Guidelines

Methods for calculating generator needs based on load types.

Motor Load Calculations

Calculating generator capacity requirements for motor loads.

Lighting and Appliance Load Calculations

Estimating wattage needs for lighting and electrical appliances.

Air Conditioner Wattage Requirements

Typical wattage requirements for marine air conditioners.

Glossary of Abbreviations

Operating Hour Service Log

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