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Kohler Command PRO ECH730 User Manual

Kohler Command PRO ECH730
154 pages
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SERVICE MANUAL
ECH630-ECH749
HORIZONTAL CRANKSHAFT

Questions and Answers:

Kohler Command PRO ECH730 Specifications

General IconGeneral
Fuel SystemCarburetor
Cooling SystemAir-cooled
Compression Ratio8.5:1
Ignition SystemElectronic
Governor TypeMechanical
Crankshaft TypeForged Steel
Crankshaft OrientationHorizontal
Displacement725 cc
Starting SystemElectric
StarterElectric
Engine Type4-Cycle, Gasoline, OHV, Twin Cylinder
Oil Capacity2.0 U.S. quarts (1.9 liters)
Shaft TypeKeyed
Lubrication SystemFull Pressure
Crankshaft Diameter1-1/8 inch

Summary

Safety and General Information

Safety Precautions

Essential safety guidelines and warnings for engine operation and maintenance.

Engine Identification Numbers

Explanation of engine model, specification, and serial number identification.

Oil Recommendations

Guidance on selecting the correct oil type and viscosity for engine lubrication.

Fuel Recommendations

Guidelines for using appropriate gasoline types, blends, and storage.

Periodic Maintenance Instructions

Schedule and overview of regular maintenance tasks for the engine.

General Specifications

Key technical data including power, bore, stroke, displacement, and weight.

General Torque Values

Recommendations for tightening metric fasteners based on property class.

Tools & Aids

Tools

List of specialized tools required for engine service and their sources.

Aids

List of approved lubricants, sealants, and other service aids.

Special Tools You Can Make

Instructions for fabricating specific tools for engine maintenance.

Troubleshooting

Troubleshooting Guide

Categorized list of common engine problems and potential causes.

Engine Cranks But Will Not Start

Diagnosing issues when the engine attempts to crank but fails to start.

Engine Overheats

Identifying causes and solutions for engine overheating problems.

Crankcase Vacuum Test

Procedure for testing crankcase vacuum and diagnosing related issues.

Cylinder Leakdown Test

Method for testing cylinder integrity and diagnosing valve or ring issues.

Air Cleaner and Air Intake System

Heavy-Duty Air Cleaner

Description, service, and removal procedures for the heavy-duty air cleaner.

Low-Profile Air Cleaner (Optional)

Description and service for the optional low-profile air cleaner.

Air Intake/Cooling System

Ensuring proper engine cooling by maintaining clean air intake and fins.

Electronic Fuel Injection (EFI) System

EFI Fuel System Components

Overview of the main components within the EFI system.

Operation

Explanation of how the EFI system manages fuel and ignition for optimal performance.

Electronic Control Unit (ECU)

Description, function, and service notes for the engine control unit.

Crankshaft Position Sensor

Function, service, and testing of the crankshaft position sensor.

Throttle Position Sensor (TPS)

Role, service, and testing of the throttle position sensor.

ECU Reset and TPS Learn Procedure

Procedure for resetting the ECU and relearning TPS values.

Fault Codes

Guide to reading and interpreting diagnostic fault codes for the EFI system.

Lubrication System

Oil Recommendations

Guidance on selecting the correct oil type and viscosity for engine lubrication.

Check Oil Level

Procedure for checking and maintaining the proper engine oil level.

Changing Oil and Oil Filter

Steps for performing routine oil and oil filter changes.

Oil Sentryâ„¢

Description and function of the optional low oil pressure switch.

Electrical System and Components

Spark Plugs

Information on spark plug types, gap, service, and inspection.

Battery

Battery recommendations, maintenance, and testing procedures.

Battery Charging System

Overview of the charging system and guidelines to avoid damage.

Rectifier-Regulator

Testing procedure for the rectifier-regulator component.

Electric Starting Motors

Precautions, removal, and installation of electric starting motors.

Solenoid Test Procedure

Detailed tests for the starter solenoid's pull-in and hold-in coil functions.

Disassembly

General

Instructions for cleaning parts and removing residual cleaners.

Typical Disassembly Sequence

A suggested order for disassembling engine components.

Drain Oil from Crankcase and Remove Oil Filter

Procedure for draining engine oil and removing the oil filter.

Remove Air Cleaner Assembly

Steps for removing both heavy-duty and low-profile air cleaner assemblies.

Remove Throttle Body

Procedure for disconnecting and removing the throttle body.

Remove Fuel Injectors

Steps for disconnecting and removing the fuel injectors.

Remove Cylinder Heads and Hydraulic Lifters

Procedure for removing cylinder heads and associated components.

Remove Fan and Flywheel

Steps for removing the fan and flywheel from the crankshaft.

Remove Closure Plate Assembly

Procedure for removing the closure plate assembly from the crankcase.

Remove Connecting Rods with Pistons and Rings

Procedure for removing connecting rods, pistons, and rings.

Remove Crankshaft

Procedure for carefully removing the crankshaft from the crankcase.

Inspection and Reconditioning

Camshaft

Inspection procedures for the camshaft and its gear.

Crankshaft

Inspection of crankshaft gear teeth, bearing surfaces, and keyways.

Crankcase

Inspection of gasket surfaces and cylinder bore for wear or damage.

Honing

Procedure for honing cylinder bores to proper size and finish.

Cylinder Head and Valves

Inspection of cylinder head flatness and valve mechanism parts.

Pistons and Rings

Inspection of pistons and rings for damage, wear, and proper fit.

Reassembly

General

Notes on using specified torques, clearances, and fresh sealants.

Typical Reassembly Sequence

A suggested order for reassembling engine components.

Install Crankshaft

Procedure for lubricating and installing the crankshaft.

Install Connecting Rods with Pistons and Rings

Steps for installing piston assemblies into cylinder bores.

Install Camshaft

Procedure for lubricating and installing the camshaft.

Thrust Bearing, Washer and Shim

Correct sequence for installing crankshaft end play components.

Install Stator and Backing Plate

Procedure for installing the stator and backing plate.

Install Flywheel

Procedure for installing the flywheel onto the crankshaft.

Install Hydraulic Lifters and Cylinder Heads

Steps for installing hydraulic lifters and cylinder heads.

Assemble Cylinder Heads

Procedure for assembling valves, springs, and retainers into cylinder heads.

Install Push Rods and Rocker Arms

Procedure for installing push rods and rocker arms.

Install Spark Plugs

Procedure for installing and torquing spark plugs.

Install Intake Manifold

Procedure for installing the intake manifold with gaskets.

Install Fuel Injectors

Procedure for installing fuel injectors and their retaining clips.

Install Crankshaft Position Sensor

Procedure for installing the crankshaft position sensor and bracket.

Install Valve Covers

Procedure for installing valve covers with new gaskets and O-rings.

Install Blower Housing and Outer Baffles

Procedure for installing blower housing and outer baffles.

Prepare the Engine for Operation

Final checks and adjustments before starting the engine.

Testing the Engine

Recommended procedures for testing the engine on a stand.

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