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Kohler KD1000 - User Manual

Kohler KD1000
120 pages
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Industrial Generator Sets
TP-7070 7/18d
Operation
Models:
KD800--KD3250
Controller:
APM802

Table of Contents

Other manuals for Kohler KD1000

Questions and Answers:

Kohler KD1000 Specifications

General IconGeneral
BrandKohler
ModelKD1000
CategoryInverter
LanguageEnglish

Summary

Operation

Product Identification Information

Safety Precautions and Instructions

Accidental Starting

Procedures to prevent unintended generator set startup and disable the unit.

Battery Safety

Hazards and precautions related to battery handling, acid, and explosion risks.

Engine Backfire;Flash Fire

Risks and precautions regarding engine backfire and fuel fires.

Exhaust System

Safety information related to the generator exhaust system and carbon monoxide.

Fuel System

Hazards and precautions for handling fuel and fuel systems, including vapors.

Hazardous Noise

Risks associated with generator set noise levels and hearing protection.

Hazardous Voltage;Moving Parts

Dangers of electrical shock and injury from moving parts.

Heavy Equipment

Safety precautions for lifting and handling heavy generator set components.

Hot Parts

Warnings about hot engine, exhaust, coolant, and alternator components.

Section 1 Specifications and Features

1.2 Controller Specifications

Technical specifications for the generator set controller.

1.3 Controller Features

Key features and capabilities of the generator set controller.

Section 1 Specifications and Features (cont.)

1.3.1 Connections

Details on connecting various modules and external devices to the controller.

1.4 NFPA Requirements

Controller functions monitored to meet NFPA 110, Level 1 requirements.

1.5 Parameter Settings

Factory-set parameters for the generator set controller.

1.6 Base Module Inputs and Outputs

Factory settings for base module digital and analog inputs/outputs.

Section 2 Operation

2.1 Prestart Checklist

Essential checks to perform before starting the generator set.

2.2 Exercising Generator Set

Procedures for operating the generator set under load weekly.

2.4 Generator Set Operation

Procedures for starting, stopping, and cooling down the generator set.

2.5 Controller Operation Modes

Description of Auto, Manual, and Out of Service modes for controller operation.

2.6 Load Shed

Functionality for automatically disconnecting non-critical loads.

2.10 Events

Controller's display of status, alarm, and fault messages.

Section 2 Operation (cont.)

2.10.1 Faults and Alarms

Viewing and understanding generator set status messages, alarms, and faults.

2.10.2 Resetting an Alarm

Procedure for clearing active alarms after resolving the condition.

2.10.3 Resetting a Fault

Procedure for resetting generator set faults after correcting the cause.

Section 3 Scheduled Maintenance

3.2 Service Schedule

Schedule for engine and generator set maintenance tasks.

3.4 Engine Maintenance

Essential engine maintenance tasks and references.

3.5 Diesel Fuel Systems

Procedures for fuel system maintenance, including filters and bleeding.

3.6 Lubrication System

Procedures for engine oil changes and analysis.

3.8 Cooling System

Procedures for cooling system maintenance, checks, and refills.

3.9 Battery Systems

Information and maintenance procedures for generator set batteries.

3.10 Alternator Maintenance

Maintenance procedures for alternators and voltage regulators.

Section 3 Scheduled Maintenance (cont.)

3.8.1 Coolant System Safety

Safety precautions related to hot coolant and steam.

3.9.1 Battery Safety

Hazards and precautions related to battery handling and service.

3.10.1 Alternator Safety

Safety precautions for working on alternators and electrical systems.

3.11.1 Storage Safety

Safety precautions for generator set storage.

Section 4 Troubleshooting

4.2 Generator Set and Controller

Troubleshooting specific to the generator set and its controller.

4.3 Engine

Troubleshooting procedures for the engine.

4.5 General Troubleshooting Chart

A chart listing common problems, causes, and recommended actions.

Section 5 Accessories

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