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Kohler Magnum 12 HP - User Manual

Kohler Magnum 12 HP
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WNER
's
MANUAL
HOREONUL
CRANKSHAFT
Congratulations -You have selected a fine four-cycle, single cylinder, air-cooled engine. Kohler designs long
life strength and on-the-job durability into each engine.. .making a Kohler engine dependable.. .dependability you
can count on. Here are some reasons why:
Kohler engines are easy to service.
All
routine service areas (like the dipstick and oil fill, air cleaner, spark
plug, and carburetor) are easily and quickly accessible.
Parts subject to the most wear and tear (like the cylinder, crankshaft, and camshaft) are made from
precision formulated cast iron. Because the cast iron cylinder can be rebored, these engines can last even
Ion g e r
.
Dependable, maintenance-free electronic ignition system ensures fast, easy starts time after time.
Every Kohler engine is backed by a worldwide network of over 10,000 distributors and dealers. Service
support is just a phone call away. Call 1-800-544-2444
(U.S.
&
Canada) for Sales
&
Service assistance.
To
keep your engine in top operating condition, follow the maintenance procedures in this manual.
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Kohler Magnum 12 HP Specifications

General IconGeneral
BrandKohler
ModelMagnum 12 HP
CategoryEngine
LanguageEnglish

Summary

Safety Precautions

Explosive Fuel Hazard

Describes hazards of gasoline and safe storage practices.

Rotating Parts Hazard

Advises keeping hands, feet, hair, and clothing away from moving parts.

Hot Parts Hazard

Warns about hot engine components and preventing burns.

Electrical Shock Hazard

Caution against touching electrical wires while the engine is running.

California Proposition 65 Warning

Lists chemicals in exhaust known to cause cancer or birth defects.

Accidental Starts Hazard

Warns about accidental starting and how to disable the engine.

Carbon Monoxide Hazard

Warns about carbon monoxide poisoning from exhaust gases.

Explosive Gas Hazard

Warns about explosive hydrogen gas from batteries during charging.

Oil Recommendations

Oil Type Specifications

Specifies recommended API service classes and viscosity grades for engine oil.

Fuel Recommendations

Explosive Fuel Warning

Highlights the flammability of gasoline and safe handling.

General Fueling Advice

Provides advice on purchasing and storing gasoline.

Recommended Fuel Type

Details the recommended unleaded gasoline octane ratings.

Approved Fuel Blends

Specifies approved gasohol and gasoline/ether blends for Kohler engines.

Engine Identification and Operation

Engine Identification Numbers

Instructions on locating and recording engine identification numbers.

Pre-Start Checklist

Lists essential checks before starting the engine.

Lethal Exhaust Gases Warning

Warns about carbon monoxide poisoning from exhaust.

Cold Weather Starting Hints

Provides tips for starting the engine in cold temperatures.

Starting and Stopping the Engine

Engine Starting Procedures

Steps for starting cold/warm engines using various methods.

Accidental Starts Precaution

Steps to disable the engine before servicing to prevent accidental starts.

Starter Motor Troubleshooting

Troubleshooting steps if the starter motor fails to engage.

Engine Stopping Procedure

Steps for safely shutting down the engine.

Safe Engine Operation Angles

Guidelines for maximum safe operating angles to prevent engine damage.

Engine Maintenance and Care

Cooling System Maintenance

Ensuring cooling areas are clean to prevent overheating.

Hot Parts Warning

Caution regarding hot engine components after operation.

Governor Tampering Warning

Warning against modifying governor settings to prevent hazards.

Rope Starting Pulley Caution

Advice against using the rope pulley as a drive pulley.

Maintenance Schedule Overview

Table outlining required maintenance tasks and their frequencies.

Checking and Changing Engine Oil

Oil Level Maintenance

Importance of maintaining correct oil level for engine health.

Dipstick Interpretation

Guide to reading the oil dipstick and its marks.

Oil Sentry System

Explanation of the optional low oil shutdown system.

Oil Change Frequency

Recommended intervals for changing engine oil.

Oil Change Procedure

Detailed steps for performing an oil change.

Air Cleaner Service

Precleaner Service Procedure

Procedure for washing and reoiling the precleaner element.

Paper Element Replacement

Instructions for replacing the paper air filter element.

Air Cleaner System Inspection

Checking air cleaner base, cover, seals, and breather tube.

Cooling Area Cleaning

Ensuring cooling fins and surfaces are clean for proper cooling.

Spark Plug Service

Procedure for checking, gapping, or replacing the spark plug.

Spark Plug Cleaning Caution

Warning against abrasive grit cleaning methods for spark plugs.

Component Service and Troubleshooting

Reduction Gear Unit Maintenance

Procedure to check oil level in reduction gear units.

Carburetor Troubleshooting

Checks for fuel system related engine problems before adjusting carburetor.

Battery Charging Safety

Safety precautions for charging batteries due to explosive gas.

Fuel Filter Service

Guidance on inspecting and replacing the in-line fuel filter.

Carburetor Adjustments

Kohler Carburetor Settings

Steps for adjusting fuel needles and idle speed on Kohler carbs.

Walbro Carburetor Adjustment

Guidance on adjusting fuel needles for Walbro carburetors.

Troubleshooting and Storage

Common Engine Troubles

Table listing possible causes for common engine problems.

Engine Storage Procedure

Steps for preparing the engine for long-term storage.

Parts Ordering Information

Requirements for ordering replacement parts.

Specifications and Warranty

Model Designation

Explanation of model suffixes and their designations.

Engine Specifications

Technical specifications for M8, M12, and M16 engines.

Limited Engine Warranty

Details of the two-year limited warranty for Magnum engines.

Emission Control Systems Warranty

Emission Control System Coverage

Explanation of Federal and California emission control warranties.

Owners Warranty Responsibilities

Owner's duties regarding maintenance and warranty claims.

Warranted Emission Parts

List of emission-related parts covered by the warranty.

Warranty Limitations and Service

Warranty Coverage Limitations

Exclusions from the emission control systems warranty coverage.

Maintenance and Repair Requirements

Owner's responsibility for maintenance and record-keeping.

Sales and Service Information

Contact details for sales and service assistance.

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